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E60 - N52 Exhaust Flange Leaks?

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Old 03-10-2024, 06:36 AM
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My Ride: 2008 528i (LCI), 160k
Default E60 - N52 Exhaust Flange Leaks?

Greetings!
Let me get this out of the way and say that I have a bit of that OCD / Perfectionist thing can't help it.
Five years ago we helped our older son get a 2008 528i (LCI) with the N52 engine. The car had about 110k miles on it then. He's had it for 5-years now and has put over 50k miles on it. Incredible vehicle that still rides like new at 165k miles, but admittedly there are a lot of leaks.

Here is the issue:
- Front subframe is out to replace the oil pan gasket
- Found out that the main oil leak is the rear main seal, so I have to drop the transmission after I get the engine bay work completed
- All coolant hoses, water pump, thermostat, and water pipe gasket and O-ring being replaced
- Already dropped the exhaust system as part of the transmission removal
- Removed the passenger side engine mount bracket to make it easier to get to the coolant pipe connection to the block

Now that I'm in there, I can't help but notice that it would never be more convenient to pull the headers/CATs and replace the flange gaskets, studs, and nuts.

So, does it make sense to replace the exhaust flange gaskets? Do they ever leak?

Thanks in advance!

Terry




Old 03-13-2024, 08:31 AM
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My Ride: E61 530xi 6MT
Model Year: 2007
Engine: N52
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With the condition yours is in I woudn't bother. I don't hear much about the head to manifold gaskets going but the lower ones can go(that being said they are pretty easy to replace under the car
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Terry-Zdk (03-17-2024)
Old 03-17-2024, 03:59 PM
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Thank You neilv, for your response.

I was tempted to dig in further, but decided not to. It was actually nice to start installing some parts before I move on to drop the transmission out to do the rear main oil seal.

Kind regards,

Terry
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