E60, E61 Parts, Accessories and Mods Discussion about both stock and aftermarket parts for the E60. Accessories and modifications too!

Aftermarket Headlights

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Old 06-11-2021 | 10:16 PM
  #11  
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Originally Posted by y0itzflip
youre better off opening your headlights and rewiring them, its really not hard at all. I bought some heatshrink and rewrapped mine in about an hour while watching a movie. super easy. also took the time to upgrade projectors, halos and black out headlights.

no point of purchasing halogen headlights.
I used 1/16" PTFE Heli-Tube Spiral Wrap.
Old 06-12-2021 | 06:54 AM
  #12  
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After considering my options, I was able to find a used set in mint condition, no wiring or lens issues so I purchased them. I am curious to know what is required to open them up and perhaps re-wire them. I have been unable to find any specific information as of yet on how it is properly done.
Old 06-12-2021 | 08:05 AM
  #13  
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You most likely do not need to re-wire them. You just have to cover the exposed wires.

The headlight assembly is notorious for the wire insulation becoming brittle, in turn exposing the harness wires.
Old 06-12-2021 | 09:09 AM
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Thank you for the info but how do I get inside without destroying them?
Old 06-12-2021 | 03:37 PM
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The are two access covers on the back of the headlight assembly.

Here's a link to my saga, Head Light Assembly Videos Blah - Page 3 - 5Series.net - Forums
Old 06-15-2021 | 09:24 PM
  #16  
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Originally Posted by donpb
You most likely do not need to re-wire them. You just have to cover the exposed wires.

The headlight assembly is notorious for the wire insulation becoming brittle, in turn exposing the harness wires.

yea I tried that, had to open the lights a second time until I completely stripped them (which was norhtin more than touching all the wires) and rewrapping them in heat shrink. do it right, do it once.
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