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-   -   Thermostat replacement... This is a real pain! (https://5series.net/forums/e60-e61-parts-accessories-mods-22/thermostat-replacement-real-pain-119016/)

Ricapar 11-18-2011 12:25 PM

1 Attachment(s)
Long story short, I need a new thermostat. I already have the replacement, new BMW coolant, etc.


I've lifted the car on jackstands, drained the coolant, and I know where the thermostat is located. I just can't for the life of me figure out how to get it out.

I see the two screws that hold it in, and there are 4-5 tubes going to it. I managed to get one out. The others are still suck behind a jumble of other cables and misc. other things that are in the way.

How much do I have to take apart to get this out? :(

There aren't any real DIYs here on the forum... already looked near and far. I have BMW TIS, but it's of no real help:

Attachment 166103

Note the convenient ""Illustration show coolant thermostat removed" line. =\


I've been going at this since the morning.. almost at my wit's end. Pondering taking it to a local shop if it really is this bad.

On a note about the above.... If I do decide to take it somewhere else, I obviously can't drive it there with no coolant. I don't want to waste all of the coolant I just brought just to drive it over there, where they'll just drain it again. Would it be a bad idea to re-fill the coolant with what I drained out initially (just for the drive over to the shop)?

BIM530I 11-18-2011 12:41 PM

How much harder is it for you to disconnect the water pump so you can get better access to the other hoses? I know you can do it. :twoup:

Good luck.


Originally Posted by Ricapar (Post 1400304)
Long story short, I need a new thermostat. I already have the replacement, new BMW coolant, etc.


I've lifted the car on jackstands, drained the coolant, and I know where the thermostat is located. I just can't for the life of me figure out how to get it out.

I see the two screws that hold it in, and there are 4-5 tubes going to it. I managed to get one out. The others are still suck behind a jumble of other cables and misc. other things that are in the way.

How much do I have to take apart to get this out? :(

There aren't any real DIYs here on the forum... already looked near and far. I have BMW TIS, but it's of no real help:

https://i.imgur.com/TrkvS.png

Note the convenient ""Illustration show coolant thermostat removed" line. =\


I've been going at this since the morning.. almost at my wit's end. Pondering taking it to a local shop if it really is this bad.

On a note about the above.... If I do decide to take it somewhere else, I obviously can't drive it there with no coolant. I don't want to waste all of the coolant I just brought just to drive it over there, where they'll just drain it again. Would it be a bad idea to re-fill the coolant with what I drained out initially (just for the drive over to the shop)?


Rizbel 11-18-2011 12:53 PM

1 Attachment(s)
I replaced my thermostat last June. Remove the underside cover for access to the thermostat.
The TIS instruction is simple, but doing it is a different story (access is a bitch with little working space).
Attachment 128340 Hope this helps. I removed references to removing the water pump.
Good luck :thumbsup:

Ricapar 11-18-2011 01:53 PM


Originally Posted by BIM530I (Post 1400313)
How much harder is it for you to disconnect the water pump so you can get better access to the other hoses? I know you can do it. :twoup:

Good luck.

Not going at the water pump.. =\ That one sounds more risky, and I'd need to buy me some of those aluminum screws that you can only use once if I go there.



Originally Posted by Rizbel (Post 1400316)
I replaced my thermostat last June. Remove the underside cover for access to the thermostat.
Attachment 128340 Hope this helps. I removed references to removing the water pump.
Good luck :thumbsup:



Your thread was one of the ones I looked through :)
However, in my searches, I've found that the positioning for the 545 thermostat is a bit different than that in a 525. I've found several guides for 545's, 550's, and M5's. Nothing for my lowly 525xi though :(

The thing is like... in a tiny corner, covered by other tubes. I could probably get at the front-ish three tubes with more time and patience, but I have no idea how to get at that back one.


Would anyone with a Bentely manual be able to scan/take a picture of the relevant pages? Do they say anything about the 525xi?

I'm not sure where to attack those back cables from.

Rizbel 11-18-2011 02:20 PM

1 Attachment(s)

Originally Posted by Ricapar (Post 1400328)


Not going at the water pump.. =\ That one sounds more risky, and I'd need to buy me some of those aluminum screws that you can only use once if I go there.






Your thread was one of the ones I looked through :)
However, in my searches, I've found that the positioning for the 545 thermostat is a bit different than that in a 525. I've found several guides for 545's, 550's, and M5's. Nothing for my lowly 525xi though :(

The thing is like... in a tiny corner, covered by other tubes. I could probably get at the front-ish three tubes with more time and patience, but I have no idea how to get at that back one.


Would anyone with a Bentely manual be able to scan/take a picture of the relevant pages? Do they say anything about the 525xi?

I'm not sure where to attack those back cables from.

I'll post the whole DIY; I think it's for the 525i.


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