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About OEM M5 BBK Installation - Hubs Modification

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Old 06-10-2009, 10:58 PM
  #11  
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Old 07-01-2009, 11:24 PM
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I started the rear M5 brake install but gave up.
About OEM M5 BBK Installation - Hubs Modification-help.jpg
The parking brake upper spring is kicking my butt. Is there a special tool to make reinstall easier?
I'll continue tomorrow after getting the tool from Pepboys. DIY in work.

About OEM M5 BBK Installation - Hubs Modification-help2.jpg
New rotor teaser pic.

About OEM M5 BBK Installation - Hubs Modification-help3.jpg
New M5 rear Protector plate installed. Thanks for the install tip andy545
Old 07-02-2009, 12:20 AM
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I see (from the scratches) you are left-handed hahaha

just slide it behind, catch the one hole and then with a long thin screwdriver from below against the inner hub, drag it until it come in front of the hole. Then just push it with something to slide it in, at the same time pull the screwdriver out
Old 07-02-2009, 12:21 AM
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Originally Posted by nicke60gre' post='930347' date='Jul 2 2009, 04:20 AM
I see you are left-handed hahaha

just slide it behind, catch the one hole and then with a long thin screwdriver from below against the inner hub and drag until it come in front of the hole. Then just push it with something to slide it in and at the same time pull the screwdriver out
RESPECT
Old 07-02-2009, 02:07 PM
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Originally Posted by nicke60gre' post='930347
just slide it behind, catch the one hole and then with a long thin screwdriver from below against the inner hub, drag it until it come in front of the hole. Then just push it with something to slide it in, at the same time pull the screwdriver out
After a good night rest, tried it again this morning. Success Name:  HephepHooray.gif
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Old 07-02-2009, 08:53 PM
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Here's the protector plate swap (545i -> M5) DIY
Check that the parking brake is not engaged. Chock front wheels.
About OEM M5 BBK Installation - Hubs Modification-step1.jpg
1. Remove 4 bolts holding supporting ring and protector plate.

About OEM M5 BBK Installation - Hubs Modification-step2.jpg
2. Cut the thin connector and bend. Pass the supporting ring and place behind protector plate.
Old 07-02-2009, 08:59 PM
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About OEM M5 BBK Installation - Hubs Modification-step3.jpg
3. Protector plate slides out.


About OEM M5 BBK Installation - Hubs Modification-step4.jpg
4. Make similar cut on new protector plate.

About OEM M5 BBK Installation - Hubs Modification-step5.jpg
5. Bend outward.
Old 07-02-2009, 09:01 PM
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About OEM M5 BBK Installation - Hubs Modification-step6.jpg
6. Slide protector plate in.

About OEM M5 BBK Installation - Hubs Modification-step7.jpg
7. Slide support ring in front of protector plate.

About OEM M5 BBK Installation - Hubs Modification-step8.jpg
8. Replace rubber gasket. Install 4 bolts.
Old 07-02-2009, 09:11 PM
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About OEM M5 BBK Installation - Hubs Modification-step9.jpg
9. Assemble shoes, lower spring(easier, less tension) and adjusting screw.

About OEM M5 BBK Installation - Hubs Modification-step10.jpg
10. Install shoes by inserting the spring loaded pins and rotating them 1/4 turn. The pins go through a hole in the shoe
and then through a slot in the backing plate. If you use a flashlight from behind, it's easier to line up the pins properly .

About OEM M5 BBK Installation - Hubs Modification-step11.jpg
11. Replace top spring.
Old 07-02-2009, 09:25 PM
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About OEM M5 BBK Installation - Hubs Modification-step10_a.jpg
12. Mount new rotor and perform adjustments before installing brake caliper.
I applied anti-seize compound to make removal easier.


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