problem solved; engine 525D not reaching operating temperature.
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Joined: Nov 2008
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From: Sleaford, Lincs, UK
My Ride: E60 530d M-Sport
Originally Posted by johneves' post='815535' date='Mar 13 2009, 12:01 PM
You can calibrate the OBC readout. look for the post "Fuel consumption calibration"

Thought I heard someone mention it in another thread, glad I wasn't being old and senile
Just to add my car to the list,
Checked the coolant temp. and it never went above 80degC.
Removed the EGR thermostat and no suprise it was jammed in the open position.
Got one on order, lets hope it does the trick.
Jason
Checked the coolant temp. and it never went above 80degC.
Removed the EGR thermostat and no suprise it was jammed in the open position.
Got one on order, lets hope it does the trick.
Jason
Originally Posted by jasonprice07' post='816663' date='Mar 14 2009, 07:39 PM
Just to add my car to the list,
Checked the coolant temp. and it never went above 80degC.
Removed the EGR thermostat and no suprise it was jammed in the open position.
Got one on order, lets hope it does the trick.
Jason
Checked the coolant temp. and it never went above 80degC.
Removed the EGR thermostat and no suprise it was jammed in the open position.
Got one on order, lets hope it does the trick.
Jason

Pls keep me posted on the outcome!
Senior Members
Joined: Nov 2008
Posts: 1,025
Likes: 0
From: Sleaford, Lincs, UK
My Ride: E60 530d M-Sport
How cheap is cheap ?? anyone fancy posting a DIY guide on this please ? or a DIY on how to check your own ??
I have the temp ticks on my Rev counter and it only goes as high as 4600rpm it seems, anyone got a pic of their Rev counter who has done this EGR thermostat fix so I can compare please ?
I have the temp ticks on my Rev counter and it only goes as high as 4600rpm it seems, anyone got a pic of their Rev counter who has done this EGR thermostat fix so I can compare please ?
Originally Posted by Phantom Mark' post='821005' date='Mar 19 2009, 11:46 AM
How cheap is cheap ?? anyone fancy posting a DIY guide on this please ? or a DIY on how to check your own ??
I have the temp ticks on my Rev counter and it only goes as high as 4600rpm it seems, anyone got a pic of their Rev counter who has done this EGR thermostat fix so I can compare please ?
I have the temp ticks on my Rev counter and it only goes as high as 4600rpm it seems, anyone got a pic of their Rev counter who has done this EGR thermostat fix so I can compare please ?
I don't use the revcounter as the 'hidden' OBD menu is much better for monitoring engine temp.
Senior Members
Joined: Nov 2008
Posts: 1,025
Likes: 0
From: Sleaford, Lincs, UK
My Ride: E60 530d M-Sport
Dip stick here sorry............how many times I have been into this thread I should know better, sorry 
Kinda got lost amoungst all these pages
( thats my excuse and im sticking to it )

Kinda got lost amoungst all these pages
( thats my excuse and im sticking to it )
Members
Joined: Jun 2008
Posts: 19
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From: Bedfordshire UK
My Ride: 2004 E61 530D SE Auto, Silver Grey, Media pack, Visibilty pack, Panaoramic roof, Active Steering, Black leather, Memory seats, folding mirrors, extended lighting etc etc
Originally Posted by mini_me' post='815519' date='Mar 13 2009, 11:12 AM
Let us know the outcome/MPG pls. 
They had fitted the new thermostat and done some other warranty work, the car had a very slight oil leak and this was traced to a seal on the inlet manifold so they fitted a complete new inlet manifold!
I drove it home the 16 miles from cold - WOW - average for the journey 41.5mpg!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! on mixed roads driven normally
Previously this journey would achieve 28-29 mpg even from a warm engine
Within 5 miles the car was showing 91c and mainatained it, I can't believe the difference
We were all set to sell the car but this may just change things
I will be posting info re thermostst changes on every E60 forum I can as I know loads of people suffer unsolvable poor mpg
Stephen
Originally Posted by Stephen F' post='822847' date='Mar 21 2009, 10:43 AM
Right, I picked the car up last night.
They had fitted the new thermostat and done some other warranty work, the car had a very slight oil leak and this was traced to a seal on the inlet manifold so they fitted a complete new inlet manifold!
I drove it home the 16 miles from cold - WOW - average for the journey 41.5mpg!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! on mixed roads driven normally
Previously this journey would achieve 28-29 mpg even from a warm engine
Within 5 miles the car was showing 91c and mainatained it, I can't believe the difference
We were all set to sell the car but this may just change things
I will be posting info re thermostst changes on every E60 forum I can as I know loads of people suffer unsolvable poor mpg
Stephen
They had fitted the new thermostat and done some other warranty work, the car had a very slight oil leak and this was traced to a seal on the inlet manifold so they fitted a complete new inlet manifold!
I drove it home the 16 miles from cold - WOW - average for the journey 41.5mpg!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! on mixed roads driven normally
Previously this journey would achieve 28-29 mpg even from a warm engine
Within 5 miles the car was showing 91c and mainatained it, I can't believe the difference
We were all set to sell the car but this may just change things
I will be posting info re thermostst changes on every E60 forum I can as I know loads of people suffer unsolvable poor mpg
Stephen
FYI, My last tank I managed 42 MPG (UK) !! / 6,7 L/100km.
Thanks for posting your result Stephen my car is a 525D which gives me around 25mpg, i have changed the egr stat which was broken. My dealer has quoted me ?380 for changing the main stat but this is way too high.
I have just realised something though, I have a Scotsure warranty and it says that the Thermostat is covered. I am going to pick this up with the dealer on monday to see if they can do it under this warranty. I actually forgot i had this warranty.
Thanks again for the post.
I have just realised something though, I have a Scotsure warranty and it says that the Thermostat is covered. I am going to pick this up with the dealer on monday to see if they can do it under this warranty. I actually forgot i had this warranty.
Thanks again for the post.


