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E60 530d thermostat

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Old 01-20-2024, 01:25 AM
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Hello! I have been stalking this forum for the past two weeks looking at peoples' posts about changing the thermostat and i did do just that. The thing is, before i changed both the main and EGR thermostat, my temps were at 50-60c and after the change they are still at 60-70 max, 83 when revving at 2.5k rpm stationary, cools down when i start driving. Looks like the main thermostat i changed seems to be defective (Mahle ti 234 88) and i saw a post on here showing the main thermostat picture new vs old. The old one was on the left side and the new one was on the right side. I need this picture to prove to the shop i bought the thermostat from that it is indeed defective and i can't seem to find it, not in my history, not by looking up the pictures. i am so lost right now and perhaps someone might have the picture, that would be greatly appreciated!
Old 01-20-2024, 01:47 AM
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Why do you think the new thermostat is defective?
Old 01-20-2024, 02:03 AM
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You don't really need a photo. If it's stuck open, the spring will be compressed.
Old 01-20-2024, 02:20 AM
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Originally Posted by donpb
You don't really need a photo. If it's stuck open, the spring will be compressed.


This is the old stat i took out. Is this one stuck open? Spring is super hard to press and the metal flexes when trying to do so.
Old 01-20-2024, 02:22 AM
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Originally Posted by seanjordan20
Why do you think the new thermostat is defective?
Because the temperature should be 88-91c and it's stuck at 70 and won't go any higher. I checked with a digital thermometer with the laser pointer - EGR thermostat is at a good 70 degrees celsius, while main stat sits at 45 degrees celsius. Mind you, this is after 60km of driving both city and highway.
Old 01-20-2024, 02:27 AM
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Originally Posted by Akselz

This is the old stat i took out. Is this one stuck open? Spring is super hard to press and the metal flexes when trying to do so.
It looks closed.
Old 01-20-2024, 02:29 AM
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Originally Posted by donpb
It looks closed.
So, it's just an issue of winter?
Old 01-20-2024, 02:41 AM
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Did you read your DTC codes? If it's not throwing any temperature codes, I wouldn't worry about it.
Old 01-20-2024, 02:43 AM
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Originally Posted by donpb
Did you read your DTC codes? If it's not throwing any temperature codes, I wouldn't worry about it.
Yes, no codes about temperature. The only thing i'm worried about is fuel consumption is a bit high
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