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530d 54 reg

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Old 03-30-2009, 02:14 PM
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Hi eveyone.
after reading alot about swirl flaps. just wondered if you own a 530d, could you answer a couple of questions

1 how many miles has it done ? reg ?

2 have the swirl flaps been removed ? (in the inlet manifold)

3 have you had any major mechnical problems with the car ?

thanks very much Paul

i'm trying decide weather to remove them or not.
Old 03-30-2009, 02:28 PM
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Originally Posted by pauld30' post='831029' date='Mar 30 2009, 06:14 PM
Hi eveyone.
after reading alot about swirl flaps. just wondered if you own a 530d, could you answer a couple of questions

1 how many miles has it done ? reg ?

2 have the swirl flaps been removed ? (in the inlet manifold)

3 have you had any major mechnical problems with the car ?

thanks very much Paul

i'm trying decide weather to remove them or not.


53 reg 530d 141000 and no i havent removed the flaps.
Old 03-30-2009, 02:31 PM
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Originally Posted by pauld30' post='831029' date='Mar 30 2009, 10:14 PM
Hi eveyone.
after reading alot about swirl flaps. just wondered if you own a 530d, could you answer a couple of questions

1 how many miles has it done ? reg ?

2 have the swirl flaps been removed ? (in the inlet manifold)

3 have you had any major mechnical problems with the car ?

thanks very much Paul

i'm trying decide weather to remove them or not.
built oct 2003, registered nov 2003, 56k, running fine at the moment, awaiting a response to an email i sent to bmw uk regarding this problem, dont know if they have been removed or not, im guessing not, no major problems to report
Old 03-30-2009, 04:06 PM
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Originally Posted by Poolie' post='831038' date='Mar 30 2009, 05:28 PM
53 reg 530d 141000 and no i havent removed the flaps.
thanks for the reply. that interesting. 141 k and still going strong. some people are saying they fail at 70 k.
Old 03-31-2009, 12:07 AM
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Originally Posted by pauld30' post='831138' date='Mar 31 2009, 01:06 AM
thanks for the reply. that interesting. 141 k and still going strong. some people are saying they fail at 70 k.
530d Nov 03 I think? 68K only 2K to go until distruction.

Am planning to remove the flaps but not too concerned at the moment. I think it's an isolated issue
Old 03-31-2009, 12:53 AM
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Built 09 2003, 76K mls

I recently bought this car ( stolen recovered ) from an insurance company. The inlet manifold is in an awful state. It has the original crank breather (oil seperator) the EGR stat is always open and there is a small crack in the exhaust manifold.

I went back to the the guy who sold it and he has covered the cost of a new inlet & exhaust manifold. I am paying for the oil seperator , egr stat ( and main stat while I'm at it). The inlet was so bad that I would have replaced it anyway.

My advise would be to follow the links here and at least dig it out and have a look at it. I'm the sort of guy who likes things original (new set of RFTs!) so I would not have removed the flaps. However unless BMW do some sort of goodwill gesture, all the feedback here would indicate no penalty in removing the flaps.
Old 03-31-2009, 02:29 AM
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you cant judge when/if they will fail.
i have a friend who has over 150k with his 03 530d and still has the swirl flaps fitted, i also know of a local guy (it was in the main dealers last month) who has total top end failure in a 2005 530d with under 70k.

it depends on usage/stress/"luck?"/component strength etc, but for peice of mind (as it only costs ?10 to do yourself) why would you not want to do it??
it is a documented fault BMW are very aware but will not make it public because they say it only affects less than 3% of cars.........but if you look at sales / volume of affected cars produced that equates to over 2,000 cars that we know about...do you want your out of warrenty car to be in that 2,000?? i didnt. the rep[air bill if they fail is circa ?5,000.

your chioce.
Old 03-31-2009, 04:09 AM
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Have you got a DIY Link at that at all Dr Dave?
Old 03-31-2009, 05:44 AM
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http://forums.e60.net/index.php?showtopic=...rl+flap+removal

excellent write up with photos.

good luck
Old 03-31-2009, 08:24 AM
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I have a 2004 04 plate 530d that has now covered 58000 miles. I have not removed the swirlflaps but the turbo blew on it at 54000!


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