E60, E61 Parts, Accessories and Mods Discussion about both stock and aftermarket parts for the E60. Accessories and modifications too!

Headlight build... Projector retrofit in halogen housing?

Thread Tools
 
Search this Thread
 
Old Sep 2, 2014 | 08:02 AM
  #1  
Bill109's Avatar
Thread Starter
Members
Senior Members
 
Joined: Apr 2012
Posts: 571
Likes: 0
From: MA/CT
My Ride: 2005 525i 6MT
Default Headlight build... Projector retrofit in halogen housing?

hello everyone,
i took my old pre lci halogen headlights and tore them apart yesterday, separated the lens from the housing and am now going to see if i can build a set of nice custom headlights.

i was wondering if anyone knows if i can retrofit projectors into a halogen housing..
i've contacted umnitza and ask for their advice on projector product info, but wondering if anyone here has done something as obnoxious as i have. its essentially the most pointless headlight build since i'm starting with these boring pre lci halogens but if theres a will, theres a way, right?

i will need the projectors and the shrouds for this project...

with the way the proejectors fit, they seem to want to be secured to a flat backing of some sort which theses headlights do not have. all they do have are three pieces that protrude out so you can screw in the single piece (hi/lo beam) reflector. Three on the low side, and one on the high beam side.
i will upload the pictures when i get home from work tonight.
any advice you can give me, would be awesome.
thanks for your time!
-Bill
Reply
Old Sep 2, 2014 | 08:25 AM
  #2  
Bill109's Avatar
Thread Starter
Members
Senior Members
 
Joined: Apr 2012
Posts: 571
Likes: 0
From: MA/CT
My Ride: 2005 525i 6MT
Default

few quick pics...
Name:  IMG_0652.jpg
Views: 915
Size:  38.4 KB

Name:  IMG_4716.jpg
Views: 897
Size:  44.0 KB
Name:  IMG_2955.jpg
Views: 831
Size:  40.4 KB
current pics of my ride
Name:  IMG_1950.jpg
Views: 856
Size:  50.6 KB
Reply
Old Sep 2, 2014 | 09:12 AM
  #3  
CALIC's Avatar
New Members
 
Joined: Mar 2013
Posts: 44
Likes: 0
From: London
My Ride: BMW E60 3.0d
Default

I initially wanted to install a projector into my pre lci halogens, i even bought the projector with shroud ect but gave up half way. I believe there are allot of work and hassle involved so i decided to buy lci halogens and add umnitza v4,s and xenons. I bought the lights used but in very good condition for £185 and sold my pre lci's for £100... £85 for hassle free project.
Reply
Old Sep 2, 2014 | 09:28 AM
  #4  
stel_i79's Avatar
Senior Members
 
Joined: Jan 2007
Posts: 1,747
Likes: 2
From: DRACULA CASTLE in ROMANIA :D
My Ride: 530i N52
Model Year: 2006
Engine: n52
Default

contact SIMON. AKA..BOSSCAT..or CHRIS AT REPUBLIC WRAPS

GOOD luck
Reply
Old Sep 2, 2014 | 12:20 PM
  #5  
Shlooky's Avatar
Senior Members
 
Joined: Mar 2011
Posts: 667
Likes: 0
From: Toronto
My Ride: 545i
Default

How did you get the plastic cover off?
I need to do the same accept it needs a major repair and cleaning.

thanks,
Reply
Old Sep 2, 2014 | 02:03 PM
  #6  
KyleB's Avatar
Members
Senior Members
 
Joined: May 2012
Posts: 2,539
Likes: 11
From: Tampa Bay, FL
My Ride: 530i
Model Year: 2004
Engine: M54
Default

go make friends with a couple of bodyshops that repair BMWs on a regular basis. Ask them to keep any broken HID headlight housings that still have the internals intact, maybe offer ten or twenty bucks per headlight. They'll reuse the undamaged ballasts and HID bulbs, but one's they've poached what they need the housings go right in the trash.
Reply
Old Sep 2, 2014 | 03:07 PM
  #7  
Bill109's Avatar
Thread Starter
Members
Senior Members
 
Joined: Apr 2012
Posts: 571
Likes: 0
From: MA/CT
My Ride: 2005 525i 6MT
Default

Originally Posted by KyleB
go make friends with a couple of bodyshops that repair BMWs on a regular basis. Ask them to keep any broken HID headlight housings that still have the internals intact, maybe offer ten or twenty bucks per headlight. They'll reuse the undamaged ballasts and HID bulbs, but one's they've poached what they need the housings go right in the trash.
this is genius.. im in the autobody business. if we ever get a bmw in the shop ill keep an eye out.. maybe ill do some calling around as well to some shops.
good idea!
Originally Posted by CALIC
I initially wanted to install a projector into my pre lci halogens, i even bought the projector with shroud ect but gave up half way. I believe there are allot of work and hassle involved so i decided to buy lci halogens and add umnitza v4,s and xenons. I bought the lights used but in very good condition for £185 and sold my pre lci's for £100... £85 for hassle free project.
which projectors did you end up buying? im aware its a lot of work and im more than prepared to do it. ive already measured the width and dimensions i need for the projector. im going to call umnitza and give them my dimensions and see what they can offer closest to this. i have lci headlights on my car, so these are just a set to play around with. im planning on paint and doing some airbrushing to the shrouds and pretty them up!


Originally Posted by Shlooky
How did you get the plastic cover off?
I need to do the same accept it needs a major repair and cleaning.

thanks,
whelp, theres no easy way to do it. very carefully you can use a method of a heat gun, a flat handled scraper, some laquer and an acid brush... and a lot of beer. or you can just cut them apart with a mulit max tool and a special tip. i ended up throwing quite a few tools around.
few cracks in the outter edge but the existing sealant holds it all together and i ended up fixing the cracks anways.
However, if i were to do it again, id start with a dremel and cut a few squre sections out of the plastic ring that seals in the headlight lens so i can break the seal with my putty knife/scraper and work my around.
if you do it, be patient and good luck!

Last edited by Bill109; Sep 2, 2014 at 03:13 PM.
Reply
Old Sep 3, 2014 | 12:16 PM
  #8  
Shlooky's Avatar
Senior Members
 
Joined: Mar 2011
Posts: 667
Likes: 0
From: Toronto
My Ride: 545i
Default

Thanks for the tip!!

Cheers
Reply
Old Sep 4, 2014 | 11:14 AM
  #9  
umnitza's Avatar
Former Vendor
 
Joined: Nov 2005
Posts: 3,680
Likes: 2
From: East Ba
My Ride: M5
Model Year: 2008
Default

Hey Bill, we just completed one of these...just an idea for you to possibly go with:

It's the "red terminator" mod
Reply
Old Sep 4, 2014 | 05:03 PM
  #10  
Bill109's Avatar
Thread Starter
Members
Senior Members
 
Joined: Apr 2012
Posts: 571
Likes: 0
From: MA/CT
My Ride: 2005 525i 6MT
Default

Originally Posted by umnitza
Hey Bill, we just completed one of these...just an idea for you to possibly go with:

It's the "red terminator" mod
i like it, im going to try and give you guys a call tomorrow, figure out which projectors to go with. really havent had the extra 200-300$ to throw at these, however tomorrow is payday!
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
umnitza
Vendor Classifieds
10
Apr 6, 2017 02:59 PM
umichchris
Private Member Classifieds
50
Dec 7, 2015 03:33 PM
umnitza
Vendor Classifieds
1
Nov 3, 2015 02:58 PM
525i_owner
E60, E61 Parts, Accessories and Mods
19
Oct 12, 2015 11:00 AM
turbo_mustang12
Private Member Classifieds
0
Aug 3, 2015 09:53 PM




All times are GMT -8. The time now is 02:46 PM.