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-   -   '04 545i VAREX X-FORCE Muffler Installation (https://5series.net/forums/e60-e61-parts-accessories-mods-22/04-545i-varex-x-force-muffler-installation-135188/)

ma_tty_d 09-22-2013 01:12 PM

'04 545i VAREX X-FORCE Muffler Installation
 
Good morning everybody!

I thought I'd start this thread for all of those who are curious about the VAREX Muffler.

When I first bought one back in '08 for my E46 318i I was a bit hesitant about its ability to be able to baffle the exhaust enough to sound 'near stock', but I was surprised with the result, and I'm now purchasing another one for my 545i.

There isn't too much information available for BMW owners who want one of these installed... so I thought I'd share my experience.

the website is here: XForce. Performance Mufflers, Exhaust Systems & Accessories. About the Varex™ remote controlled Sports muffler.

I just purchased the 3" inlet / twin 3" outlet and I'll upload pictures and a video when it arrives and is installed! I'll also be doing the wiring myself and will provide pictures of this :)

Being able to have the throaty V8 sound or quiet cruising at the press of a button is a winner in my books.

Stay tuned!

- Matt

west 09-22-2013 01:21 PM

Looks interesting. Looking forward to the video. :)

yusoslo 09-22-2013 04:00 PM

+1 I'm excited to hear this. IF you have the ability to control the volume, I assume you will delete the muffler and the resonator?

ma_tty_d 09-22-2013 04:43 PM

If removing the resonator will give the car that Bitey V8 sound and gurgle, then YES!!!!!!!! I never thought about it until you mentioned it just then.

I'm not after a ridiculously loud exhaust, just one that has that classic V8 bite and gurgling :) Any input on this would be greatly appreciated :)

west 09-22-2013 05:37 PM


Originally Posted by ma_tty_d (Post 1519745)
If removing the resonator will give the car that Bitey V8 sound and gurgle, then YES!!!!!!!! I never thought about it until you mentioned it just then.

I'm not after a ridiculously loud exhaust, just one that has that classic V8 bite and gurgling :) Any input on this would be greatly appreciated :)

Deleting the cat's and installing headers will get you that bitey v8 sound for sure. I wasn't satisfied with the v8 sound with my car until we did the headers but I do recall some really subtle gurgle (and maybe even a little pop) even when the car had catalytics. I've posted this video a few times on the forum already but here is a video with stock manifolds and catalytic converters still in the car before the headers were put in. Forward to 19 seconds for really subtle gurgle.


ma_tty_d 09-22-2013 06:12 PM

That sounds great West, Cheers for the Video :)

I'd certainly be happy with that sound from my car. I mean, it is going to have a baby seat in the back....

- Matt

west 09-22-2013 07:54 PM


Originally Posted by ma_tty_d (Post 1519750)
That sounds great West, Cheers for the Video :)

I'd certainly be happy with that sound from my car. I mean, it is going to have a baby seat in the back....

- Matt

Excellent. Keep us posted!

yusoslo 09-24-2013 05:42 PM

Removing the muffler like I did gives the car a great sound, but you are adding a muffler so yours will be subtle and quite unlike mine. This is why I recommend removing the resonator which will make it louder but then you can dial it back to a near stock sound.


ma_tty_d 09-24-2013 07:28 PM

yusoslo that sounds awesome! had that great V8 gurgle too, I might give just the high performance varex first, then if its not as v8 sounding as i thought i'll get them to remove the resonator, the local muffler shop 1km from me only charged me $150 for the muffler delete, including a polished SS twin tip!

I'll keep this thread up to date :)

ma_tty_d 09-26-2013 09:37 PM

The muffler arrived today! very fast postage considering it was free :)

http://s7.postimg.org/c2czr66ob/20130927_144101.jpg

It was very well protected in the box. And the welds look great, twin 3" is going to fit snug in the bumper cutout!

http://s22.postimg.org/69xdvssdt/20130927_144156.jpg

http://s9.postimg.org/tsq7xtbgv/20130927_144311.jpg

Its booked in to get installed in two weeks! looking forward to it :P


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