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Leaking Oil from Intercooler Pipe

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Old 03-02-2009, 07:34 AM
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I have discovered a small oil leak from the Intercooler (Charge air) pipe at its lowest point. ie where it exits the intercooler.

Various diesel forums advise this is quite common in TD engines - a result of crankcase oil mist/vapour being re-circulated back into the system.

My vehicle is only 1 year old with 9K miles , mainly motorway mileage.
I havn't identified the amount of oil involved yet - although car not using oil noticeably.

I would prefer not to see anything like this , but a bit of research suggests the above not unusual...?

Any other Diesel e60 owners out there with similar findings......?
Old 03-02-2009, 08:10 AM
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oil in intercooler plumbing is never a good thing as it drastically reduces the intercooler efficiency. I would guess that it is oil blow-by recirculating back into the intake tract, gumming up your intercooler and piping, and eventually your whole top end. Install an oil catch can
Old 03-02-2009, 08:15 AM
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I agree with the above, any oil in the intercooler system is not good news.

There could/should be a little residue in the pipe work but only a fine coating on the inside of the tube, certainly not enough to drip/leak.

If the car is only a year old, get it back to the dealer to check out.
Old 09-24-2017, 03:36 AM
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Originally Posted by ktlocklear
oil in intercooler plumbing is never a good thing as it drastically reduces the intercooler efficiency. I would guess that it is oil blow-by recirculating back into the intake tract, gumming up your intercooler and piping, and eventually your whole top end. Install an oil catch can
how do you install that? Mine is leaking alot...
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