E60 Discussion Anything and everything to do with the E60 5 Series. All are welcome!

Internal Headlight lens popped out

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Old Jan 6, 2021 | 03:53 PM
  #1  
TerryLee553's Avatar
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From: Atlanta, GA
My Ride: 2010 528i Sport
Model Year: 2010
Engine: N52
Default Internal Headlight lens popped out

Anyone else encounter this situation and if you have, what did you do, if anything? I have had the car only one month and now both headlights look like this!


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Old Jan 6, 2021 | 09:01 PM
  #2  
donpb's Avatar
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From: San Diego, CA
My Ride: '06 530i N52
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See Headlight lens removal - Page 3 - 5Series.net - Forums .
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Old Jan 7, 2021 | 02:25 AM
  #3  
TerryLee553's Avatar
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From: Atlanta, GA
My Ride: 2010 528i Sport
Model Year: 2010
Engine: N52
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Thanks. I searched and must have read 30 threads about headlights, but not that one. I'll give the suggestions a shot.
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Old Jan 7, 2021 | 12:23 PM
  #4  
donpb's Avatar
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From: San Diego, CA
My Ride: '06 530i N52
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Yeah there's a lot out there for sure. You can either remove the lens or reach in and glue it back like that one person did.
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Old Jan 14, 2021 | 10:58 AM
  #5  
glyph's Avatar
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From: Ithaca
My Ride: n54 e61
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I managed to get mine from the back side. I figured for the few hours it was going to take me, it was worth a shot.

It wasn't THAT bad to be honest, but it was not exactly straight forward to find/make/cobble the proper tools to get lined up right and then glue it. I had to take out the cornering light reflector and get clever to hold things while getting the glue where I wanted it, but it's held up for the time being- maybe 2k miles now in temperatures between 65 and 10F. I

Fingers crossed.
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Old May 10, 2021 | 10:40 AM
  #6  
TerryLee553's Avatar
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From: Atlanta, GA
My Ride: 2010 528i Sport
Model Year: 2010
Engine: N52
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I thought I should update this thread with my approach and results. I bought some good double-sided tape that I wrapped around my middle finger, inserted it into the hole above the light fixture, pressed it against the lens, and pulled the lens into place. I managed to extract my finger without knocking the lens back out and then used a tiny artist's brush to "paint" the edge of the lens and the housing with some silicone adhesive that goes on white and dries clear. I just took the car on a 1,500 mile trip and the lenses remained in place.

Hopefully this helps someone else with the same issue.

Opened this...

Inserted finger...

The end result...
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Old May 11, 2021 | 12:15 PM
  #7  
kd7iwp's Avatar
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From: Abbotsford, BC
My Ride: 2009 535xi Touring 6MT, 2019 i3s
Engine: N54
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Wow, good work. That certainly looks tricky
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Old May 12, 2021 | 02:59 AM
  #8  
08535's Avatar
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From: Massachusetts
My Ride: 08 535i M sport package
Model Year: 08
Engine: N54
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Love these posts where people have a common problem and are clever in their methods are successful with their unique approach and share those results for all to see and apply when needed. Thanks
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Old May 17, 2021 | 05:28 AM
  #9  
y0itzflip's Avatar
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Joined: Sep 2014
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From: Ft Lauderdale
My Ride: broken e60 with some wheels
Engine: n54
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thanks for coming back with a solution. so many unsolved threads on here. lol

I had a similar issue, I ended up just taking that as an opportunity to open the headlights and upgrade the halos. I couldnt get it back on throught the back or the top and I have small hands. props to you lol
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