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A complete list of well known problems

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Old 08-31-2006, 07:44 AM
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My 05 545i SMG just rolled past 20,000 miles today. I am reflecting on all the problems I had until now, and I just realized that I had encountered every single problem listed in this forum. So I rushed to my archive of service receipts and compiled a list.

Please feel free to add to the list any problems you had besides what I encountered, so the rest may be aware of their existence. I think I am just lucky.

1. SMG Transmission replacement (1,600 mi)
2. Pre-mature battery drain
3. I-drive stays on with no key in the ignition. Or it will come on in the middle of night for no reason.
4. Door seal creaks like a wooden ship. (New door seals)
5. Tire roar and uneven wear (replaced for free)
6. Moon roof poping when closing from tilt.
7. Moon roof won't close (after fixing problem #6)
8. Moon roof won't close when going above 50 MPH (after fixing problem #7)
9. Loud whistle coming from the wind shield above 80 MPH
10. Engine tapping noise between 1800-2100 RPM (Cam Chain Tensioner replaced)
11. Engine hesitation when starting in cold days (Vanos intermediate valve replacement)
12. SMG transmission slaming on stop-and-go traffic (CIP 16.1 fixed this)
13. Window trim coming off 2X (replaced clip, then the whole trim on the drivers door)
14. Active steering failure warning (Fixed itself after restarting)
15. Auto Head-Light inconsistency. Won't come on in raining days, but won't shut off on sunny days (no fix).
16. Bad AC smell after turning it off (The dealer sprayed some chemical and it was OK for 2 weeks) I think a lot of cars do that, so I accepted it.

Other than that, I am enjoying my car
Old 08-31-2006, 08:51 AM
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I'm glad that all your problem fixed, and you did not sell your car
Other than that 545 SMG rocks!
Old 08-31-2006, 09:01 AM
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My Ride: MY05 545i Jet Black with Auburn interior. SMG, Logic7, Sport Package, Comfort Seats, Navigation.
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I had my car up for sale twice! But regretted afterwards.
I still need a decent car for my work, and I was not willing to waste more money on taxes, if I had bought another car. We californians pay sales tax on 100% of car's price. Not just the trade in difference like many other states. Therefore, it becomes very expensive to drive a new car every 1 or 2 years.
Old 08-31-2006, 09:02 AM
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I agree with you on the CA tax. It's a hwy robbery
If they did not charge that much of tax, I'd trade my car more often
Old 08-31-2006, 09:04 AM
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My Ride: 2007 E63 AMG | Obsidian Black | Schwarzes Nappa | Black BirdEye Maple | Premium II Package | Electronic Trunk Closer | Parktronic Engine: RPi/Powerchips custom ECU tune, RPi Ram Air Kit (BMC filter, scoops), RennTech Sport exhaust, secondary cats, charcoal and resonator delete, custom AAA x-pipe Exterior: 50% side windows / 35% rear window Formula One Pinnacle Series | Flat AMG hood emblem Suspension: Renntech Lowering Module Wheels/Tires: Radenergie R10, Falken FK452 245/30/20, Yokohama ADVAN Sport 285/25/20 ----------------------------------------- 2005 545i Sport SMG | Ti Grau | Schwarzes Dakota | Anthracite Maple | Logic 7 | Nav Engine: Custom AFE CAI, Superchips ECU remap, Sprint Booster, RDSport Dual Exhaust Conversion with Quad Pipes and X-pipe, 3 resonators deleted, 90mm tips! Exterior: M-Tech Aero kit | M5 Mirrors | M5 Rear Bumper | Trunk Lid Finisher | Vorsteiner decklid spoiler | 50% Formula One Pinnacle Tint Suspension and Brakes: Bilstein PSS9 coilovers, JBT BBK: 16" cross-drilled rotors, 8 piston and 15" cross-drilled rotors, 4 piston Wheels: VIP Modular VR 02 20x9F, 20x10R | Toyo T1R 245/30/20F, 285/25/20R Lights: PIAA 4150K Xtreme White Plus fog lights, AIB v3 MOST IMPORTANT: Hardwired V1; =) ED Date: 4/7/05, Re-delivery date: 5/21/05
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There are three other issues that you haven't yet encountered based on your list.

1. Window anti-trap on passenger side.
2. NAV system going crazy
3. Launch Control aka Acceleration Assist not working after doing 3 consecutive launches.
Old 08-31-2006, 09:12 AM
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Originally Posted by speedracerF4i' post='329198' date='Aug 31 2006, 10:44 AM
My 05 545i SMG just rolled past 20,000 miles today. I am reflecting on all the problems I had until now, and I just realized that I had encountered every single problem listed in this forum. So I rushed to my archive of service receipts and compiled a list.

Please feel free to add to the list any problems you had besides what I encountered, so the rest may be aware of their existence. I think I am just lucky.

1. SMG Transmission replacement (1,600 mi)
2. Pre-mature battery drain
3. I-drive stays on with no key in the ignition. Or it will come on in the middle of night for no reason.
4. Door seal creaks like a wooden ship. (New door seals)
5. Tire roar and uneven wear (replaced for free)
6. Moon roof poping when closing from tilt.
7. Moon roof won't close (after fixing problem #6)
8. Moon roof won't close when going above 50 MPH (after fixing problem #7)
9. Loud whistle coming from the wind shield above 80 MPH
10. Engine tapping noise between 1800-2100 RPM (Cam Chain Tensioner replaced)
11. Engine hesitation when starting in cold days (Vanos intermediate valve replacement)
12. SMG transmission slaming on stop-and-go traffic (CIP 16.1 fixed this)
13. Window trim coming off 2X (replaced clip, then the whole trim on the drivers door)
14. Active steering failure warning (Fixed itself after restarting)
15. Auto Head-Light inconsistency. Won't come on in raining days, but won't shut off on sunny days (no fix).

Other than that, I am enjoying my car

Quite a number of glitches, but glad your enjoying the E60. I've only had one, a software fix to Active Steer to align the steering wheel. Maybe there's a second. I hear an infrequent tick sound (little pebbles hitting the glass) from the windshield area. Maybe the glass is getting set to crack.

Other than this, no problems.

CVT Benhogan
Old 08-31-2006, 09:24 AM
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Originally Posted by jiio' post='329227' date='Aug 31 2006, 06:04 PM
There are three other issues that you haven't yet encountered based on your list.

1. Window anti-trap on passenger side.
2. NAV system going crazy
3. Launch Control aka Acceleration Assist not working after doing 3 consecutive launches.
..and what about failing Adaptive Xenon's?
Old 08-31-2006, 09:35 AM
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My Ride: 520dSE black xenon adaptive headlights beige leather logic7 sunroof
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Cripes - with a list like that it makes me a bit nervous that I've just ordered my first BMW... :'(
Old 08-31-2006, 09:44 AM
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My Ride: 2007 E63 AMG | Obsidian Black | Schwarzes Nappa | Black BirdEye Maple | Premium II Package | Electronic Trunk Closer | Parktronic Engine: RPi/Powerchips custom ECU tune, RPi Ram Air Kit (BMC filter, scoops), RennTech Sport exhaust, secondary cats, charcoal and resonator delete, custom AAA x-pipe Exterior: 50% side windows / 35% rear window Formula One Pinnacle Series | Flat AMG hood emblem Suspension: Renntech Lowering Module Wheels/Tires: Radenergie R10, Falken FK452 245/30/20, Yokohama ADVAN Sport 285/25/20 ----------------------------------------- 2005 545i Sport SMG | Ti Grau | Schwarzes Dakota | Anthracite Maple | Logic 7 | Nav Engine: Custom AFE CAI, Superchips ECU remap, Sprint Booster, RDSport Dual Exhaust Conversion with Quad Pipes and X-pipe, 3 resonators deleted, 90mm tips! Exterior: M-Tech Aero kit | M5 Mirrors | M5 Rear Bumper | Trunk Lid Finisher | Vorsteiner decklid spoiler | 50% Formula One Pinnacle Tint Suspension and Brakes: Bilstein PSS9 coilovers, JBT BBK: 16" cross-drilled rotors, 8 piston and 15" cross-drilled rotors, 4 piston Wheels: VIP Modular VR 02 20x9F, 20x10R | Toyo T1R 245/30/20F, 285/25/20R Lights: PIAA 4150K Xtreme White Plus fog lights, AIB v3 MOST IMPORTANT: Hardwired V1; =) ED Date: 4/7/05, Re-delivery date: 5/21/05
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Originally Posted by buddman' post='329243' date='Aug 31 2006, 10:35 AM
Cripes - with a list like that it makes me a bit nervous that I've just ordered my first BMW... :'(
Have no fear. It's really not that bad. The worst for me was one I forgot to put on my list. Worst b/c it happened on the weekend when I headed up to the Bay Area for a meet. It was the iDrive not working: No music, no NAV, no bluetooth. The screen kept recycling between a blank screen and the BMW logo.

I thought I had the windshield whistling problem but didn't hear anything last weekend after a few hours of spirited driving. It would seem that it went away or I probably misdiagnosed the sound I had heard a few weeks back.
Old 08-31-2006, 10:08 AM
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I can't even remember all the problems I've had so far.


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