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530d excessive smoke

Old Sep 3, 2008 | 05:14 AM
  #1  
jules1973's Avatar
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Hi there,

My 2004 530d has had a couple of problems, I think caused by excessive smoke.

The particulate filter needed replacing - the car started going very slowly and wouldn't rev above 1500 rpm - albeit 10000 miles early, so I had another fitted. I got this 2nd hand myself, and the garage that fitted said that the replacement looked fine (from a 20000 mile crashed one). It lasted for a couple of weeks of driving, and same thing again, but the car would drive fine with the exhaust disconnected. Being a bit short of cash, and a new particulate filter is ?1000 + vat, I got the middle drilled out of the filter to see how things went. The car drives fine, but if I stomp on the accelerator, a cloud of smoke comes out the back. It's not exactly black smoke, and seems more like unburnt diesel. It leaves an oily residue on the rear of the car after a while.

My theory is that the 2nd filter clogged up very quickly due to the excess smoke, and this would keep happening if I don't solve the smoke issue.

I need a solution to this as I know that this fix is only temporary and could be just about anything.

Any ideas what the cause could be?

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Old Sep 3, 2008 | 05:19 AM
  #2  
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Originally Posted by jules1973' post='660721' date='Sep 3 2008, 09:14 PM
Hi there,

My 2004 530d has had a couple of problems, I think caused by excessive smoke.

The particulate filter needed replacing - the car started going very slowly and wouldn't rev above 1500 rpm - albeit 10000 miles early, so I had another fitted. I got this 2nd hand myself, and the garage that fitted said that the replacement looked fine (from a 20000 mile crashed one). It lasted for a couple of weeks of driving, and same thing again, but the car would drive fine with the exhaust disconnected. Being a bit short of cash, and a new particulate filter is ?1000 + vat, I got the middle drilled out of the filter to see how things went. The car drives fine, but if I stomp on the accelerator, a cloud of smoke comes out the back. It's not exactly black smoke, and seems more like unburnt diesel. It leaves an oily residue on the rear of the car after a while.

My theory is that the 2nd filter clogged up very quickly due to the excess smoke, and this would keep happening if I don't solve the smoke issue.

I need a solution to this as I know that this fix is only temporary and could be just about anything.

Any ideas what the cause could be?

Did you have it checked with BMW? My friend's 535d has a similar problem and they had to spend over 1 week 'doing whatever it is that they do' in the shop but when it came back it was fine.
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Old Sep 3, 2008 | 11:02 AM
  #3  
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Sorry to hear about your problem. I would take the car to the dealer...
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Old Sep 4, 2008 | 04:21 AM
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My 525d has been driven 18,000kms and farts out a small cloud of black smoke on any event of sudden acceleration or downshift.

It really is a big turn off, so i addressed this with the dealership. The previous time my car went in for service they told me there could be 2 reasons: Impure diesel or Oil leakage in the turbo charger. The indian fuel quality is not the best but i do fill up from a reliable gas station so i refused the claim of impure fuel. Hence they changed the entire turbo charger assembly.

However, the problem doesn't seem to get solved. I spoke with my service chap and he said due to idling in traffic the car is running on a rich fuel mixture so i should floor it more often to get the unburnt fuel out. But although i floor it pretty often the smoke does not completly go!

Hope someone finds a solution to this.
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