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Stripped Torx Screw

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Old 03-25-2009, 07:50 AM
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Okay, so after spending 2 hard working hours with my hand and arm in the door trying to detach the stock mirrors wire harnesses from its module; I get down to the very last thing I need to do before I can install my new mirrors. As I remove the drivers mirror bottom corner torx bolt, the dang torx bolt gets stripped. Not sure what I can do about it as the bolt is recessed within the door frame.

I tried google'n it and I read that one person used JB weld and welded a smaller bit to the stripped bolt, then racheted it off.
Another person tried the same thing but instead of using JB Weld, they actually welded a bit to it for it to be able to be racheted off.

So, once again Im in need of your much appreciated advice. Up for suggestions.

Thanks!

Heres the some pics for clarification.

Stripped Torx Screw-picture_from_iphone_2.1_001.jpg

Stripped Torx Screw-picture_from_iphone_2.1_002.jpg

Stripped Torx Screw-picture_from_iphone_2.1_003.jpg
Old 03-25-2009, 07:52 AM
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use a small bit and drill it out...
Old 03-25-2009, 07:53 AM
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Originally Posted by unknown' post='826288' date='Mar 25 2009, 10:52 AM
use a small bit and drill it out...
Like a dremel bit to cut through it for removal?
Old 03-25-2009, 08:00 AM
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Try and get a screw extractor.
Old 03-25-2009, 08:02 AM
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yeah use like a 1/16 drill dit, go larger if need be. drill on the center of the bolt and be careful not to hit the thread or whatever its fasten too so u dont make the hole bigger. if you do, a larger bolt will be needed to thread back. good luck!
Old 03-25-2009, 08:07 AM
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Originally Posted by unknown' post='826288' date='Mar 25 2009, 03:52 PM
use a small bit and drill it out...
+1
Old 03-25-2009, 08:14 AM
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If I use a drill to drill through the torx bolt I will probably damage the stock mirrors female connecting end that the torx bolt is inside of. I think that would result in part of the torx to lay lodeged inside of the female part. As when in the future when I put back on the stock mirrors I will be unable to use that female end to mount it back on. If all else fails then I guess that would be my only option.
Old 03-25-2009, 08:19 AM
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Originally Posted by AKAlius' post='826313' date='Mar 25 2009, 12:14 PM
If I use a drill to drill through the torx bolt I will probably damage the stock mirrors female connecting end that the torx bolt is inside of. I think that would result in part of the torx to lay lodeged inside of the female part. As when in the future when I put back on the stock mirrors I will be unable to use that female end to mount it back on. If all else fails then I guess that would be my only option.
Go to sears and see if you can get a screw extractor...it's essentially a drill bit in reverse so as it digs in to the screw it rotates anticlockwise. I think there are other designs that you have to prep the screw head then tap another bit in to remove it.
Old 03-25-2009, 08:22 AM
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Originally Posted by Brit_in_NJ' post='826327' date='Mar 25 2009, 11:19 AM
Go to sears and see if you can get a screw extractor...it's essentially a drill bit in reverse so as it digs in to the screw it rotates anticlockwise. I think there are other designs that you have to prep the screw head then tap another bit in to remove it.
+1
Old 03-25-2009, 08:37 AM
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start here...

http://www.sears.com/shc/s/p_10153_12605_0...000P?mv=rr#desc


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