DIY: 2005 503i (M54) Belts change
#11
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Join Date: Aug 2004
Location: Quincy, MA, USA
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My Ride: E60 530i
Model Year: 2004
Engine: M54
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i used this write-up as a reference for when i did my belt change on my 2004 525i (m54), and i just wanted to add a bit to a great DIY. i'm not sure what the differences are between the tensioners, but my car did not have a pin or torx bit arrangement on the alternator tensioner to relieve tension. i ended up having to take off the cover from the pulley and used a hex bit in the pulley bolt to release the tension.
thanks for this write-up.
thanks for this write-up.
#13
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My Ride: E60 530i
Model Year: 2004
Engine: M54
#14
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My Ride: 2004 - 530i premium pkg, assist, but no nav. BTUM- CPT 9000 interface.
Model Year: 2004
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2004 530i To change 2 belts - Just take under body pan off under engine. 8 Philips screws. Gives access to A/C idler tension pulley.
#60 Torix/Star to releive tension on idler.
No need to remove fan shroud or anything else. 5/8 socket will fit idler for waterpump & alt. serpentine belt. stick drill bit in when holes line up
with tension removed. This is an easy 1 hr. project ! Make sure belt ribs are in pulley groves before starting engine.
#60 Torix/Star to releive tension on idler.
No need to remove fan shroud or anything else. 5/8 socket will fit idler for waterpump & alt. serpentine belt. stick drill bit in when holes line up
with tension removed. This is an easy 1 hr. project ! Make sure belt ribs are in pulley groves before starting engine.
#15
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My Ride: 2004 - 530i premium pkg, assist, but no nav. BTUM- CPT 9000 interface.
Model Year: 2004
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I had bought both A/C and Accessories belts a while ago but too lazy to put them on until now. The accessories belt after 68k miles shows cracks.
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3144.jpg)
For M54 engine, there is no way to replace the belts without taking out the fan. Therefore, I followed an UK memeber's instruction who did the thermostat change, to remove the fan. However, there are a few things which were not mentioned by that UK member when doing the fan removal. Maybe, UK model is different from US model.
I started by removing the 10 T30 metal screws to remove the metal cover above the radiator.
Center:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3118.jpg)
Driver side:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3117.jpg)
Passenger side:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3116.jpg)
T30 Screws:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3120.jpg)
Then I removed the plastic cover which is under the metal cover and above the radiator. There were 5 T25 screws. Take it easy when removing these 5 screws because you are dealing with plastic parts here.
Center screw hole:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3122.jpg)
Driver side screw holes:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3123.jpg)
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3124.jpg)
Passenger side screw holes:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3121.jpg)
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3125.jpg)
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3144.jpg)
For M54 engine, there is no way to replace the belts without taking out the fan. Therefore, I followed an UK memeber's instruction who did the thermostat change, to remove the fan. However, there are a few things which were not mentioned by that UK member when doing the fan removal. Maybe, UK model is different from US model.
I started by removing the 10 T30 metal screws to remove the metal cover above the radiator.
Center:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3118.jpg)
Driver side:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3117.jpg)
Passenger side:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3116.jpg)
T30 Screws:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3120.jpg)
Then I removed the plastic cover which is under the metal cover and above the radiator. There were 5 T25 screws. Take it easy when removing these 5 screws because you are dealing with plastic parts here.
Center screw hole:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3122.jpg)
Driver side screw holes:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3123.jpg)
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3124.jpg)
Passenger side screw holes:
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3121.jpg)
![](http://i136.photobucket.com/albums/q167/lcc014/530i%20Belts%20Changes/IMG_3125.jpg)
#16
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Yea well at least he didn't use a T50 torx on the pulleys. That would have REALLY been something. Looks like salt really does a number to the car huh?
#17
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Great writeup. Used it as a starting point for my own belt change.
here is my thread on
Bimmerforums belt change howto
here is my thread on
Bimmerforums belt change howto
#20
Senior Members
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It's not the year it's the engine. my 530i M54 I did a pulley delete in order to save tensioner life and belt life. Did the same for my Z4. My E46 2.5 which is the same as a 3.0 except for a few minor things actually has a different belt setup. and it is M54 as well. So it depends on motor.