E61 Touring Discussion The touring is also known as the wagon version of the 5 series.

2006 E61 wagon level control system malfunction

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Old 11-30-2021, 03:14 PM
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Default 2006 E61 wagon level control system malfunction

Hello, new member here, I replaced the shocks on the rear of our 2006 E61 530xi wagon this weekend. I did not read the Bentley cause it's just shocks right? Well all went well until I took the car for a ride, it is like the new shocks have no damper effect, back end wants to bounce all over when I hit any kind of bump. I now have a level control system malfunction showing on the dash.
When all else fails I read the instruction manual and I found out I was suppose to disable the EHC system before jacking the car up, oops. Today I disabled it by pulling the #81 fuse, raised the vehicle up, released the air in the air bags, set car down and reinstalled the fuse and took the car for a ride. No change. Still bounces all over.
The shocks I installed are Bilstein 19-230887 (B4), they are suppose to fit E60 and E61 vehicles.

Can anyone help me out here as to what I have done wrong and how to correct it?
Thanks in advance.
Old 12-01-2021, 12:30 PM
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Hmmm, that's odd. Are you sure you have the upper shock mount installed correctly? I just changed out the shocks/struts in my E61 this summer and I did not disable the air suspension, just lifted it right up in the air. I may have put a jack under one of the wheels or something, can't fully remember that part I guess. Or maybe I put the rear wheels up on ramps. It rides just fine and I used OEM Sachs. Have you checked that the little arm on the rear control arms isn't broken? That's used for headlight leveling and suspension leveling and I believe it needs to be disconnected when lowering the rear suspension without the shock as it can go too far.
Old 12-01-2021, 01:12 PM
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Thanks for the reply. Yes everything is installed correctly. I removed the ride height sensor arm before working on it. I had it up on jackstands for a couple of days as I was changing out a wheel bearing as well. I'm starting to wonder if the shocks are actually correct as they say they fit E60 and E61 chassis.
Old 12-02-2021, 07:05 AM
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If I'm not mistaken, the suspension on the E61 is significantly different than on the E60. I believe the E60 uses a rear strut where the shock is in the middle of the spring. On the E61 the shock goes diagonally away from the wheel and is in a separate spot from the air spring obviously. I don't see how they could make one that works on both models. I know there aren't as many shocks available for the xDrive models, probably even less for the air suspension. I really wanted Koni Special Actives but there are none for the xDrive cars. In my limited experience new shocks can be quite hard for a few weeks until they wear in (though I didn't experience that on my E61). I've installed Special Actives on an E46 and an MK4 Jetta and both were a bit jiggly for the first bit.
Old 12-02-2021, 07:13 AM
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Originally Posted by kd7iwp
If I'm not mistaken, the suspension on the E61 is significantly different than on the E60. I believe the E60 uses a rear strut where the shock is in the middle of the spring. On the E61 the shock goes diagonally away from the wheel and is in a separate spot from the air spring obviously. I don't see how they could make one that works on both models. I know there aren't as many shocks available for the xDrive models, probably even less for the air suspension. I really wanted Koni Special Actives but there are none for the xDrive cars. In my limited experience new shocks can be quite hard for a few weeks until they wear in (though I didn't experience that on my E61). I've installed Special Actives on an E46 and an MK4 Jetta and both were a bit jiggly for the first bit.
I just got off the phone with the place I ordered these from about 20 minutes ago, verified they are the wrong shocks for my car even though their website showed they are. Getting a refund and the correct ones sent out. I will be putting the old ones back on for now until the new ones get here. I'll update with more info when they are installed.
For the record Bilstein 19-230887 do not work on a E61, the correct ones are 19-230894.
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