Pre-LCI (2004) $522 (Xenon) to LCI $524 (AHL Dynamic Xenon) retrofit
#41
New Members
Happy to inform that I have now completed this retrofit and
EVERYTHING WORKS
Thanks a lot @smartshah for all your help, I would have had a much more difficult time figuring everything out.
I went with the chart/table from my last post and everything just worked so I'd say for pre-03/05 E60s this is the best/least invasive way to retrofit AHL. Also the pin swapping in the LM2 was minimal (just AEs, ground(s) and that's it)
Splicing/soldering into PT-CAN was kinda tricky as there was virtually no slack in the wires anywhere. I had to cut short (2-3 cm) extensions from spare wire and solder into them. After heatshrink it almost looks like a factory splice.
AHL is much better than I imagined, it reacts so fast and the light is just where needed. I highly recommend setting AHL2_ENABLE to aktiv, this will make your driver side headlight look funky when stationary but that's as designed.
This will enable AHL2 / Variable Light Distribution, which is like a level above "normal" AHL
More about how it works (a very good read): BMW Geek: BMW AHL2 / Variable Light Distribution
Overall this mod took me about 12h in total (incl installing LCI front and tail lights) and was so worth it it's unbelievable. My experience in such work is very limited so I think it would take half that for someone who's familiar with working on cars.
Now onto another project
EVERYTHING WORKS
Thanks a lot @smartshah for all your help, I would have had a much more difficult time figuring everything out.
I went with the chart/table from my last post and everything just worked so I'd say for pre-03/05 E60s this is the best/least invasive way to retrofit AHL. Also the pin swapping in the LM2 was minimal (just AEs, ground(s) and that's it)
Splicing/soldering into PT-CAN was kinda tricky as there was virtually no slack in the wires anywhere. I had to cut short (2-3 cm) extensions from spare wire and solder into them. After heatshrink it almost looks like a factory splice.
AHL is much better than I imagined, it reacts so fast and the light is just where needed. I highly recommend setting AHL2_ENABLE to aktiv, this will make your driver side headlight look funky when stationary but that's as designed.
This will enable AHL2 / Variable Light Distribution, which is like a level above "normal" AHL
More about how it works (a very good read): BMW Geek: BMW AHL2 / Variable Light Distribution
Overall this mod took me about 12h in total (incl installing LCI front and tail lights) and was so worth it it's unbelievable. My experience in such work is very limited so I think it would take half that for someone who's familiar with working on cars.
Now onto another project
The most painstaking part was finding the PT CAN splice. Removing the carpet and the side trim. Those wires defo dont have slack. Hence why i recommended having spare wire. I soldered them using a rubbish gas soldering iron. And used a heatproof mat, to protect other wires. If i had a garage or a drive, it would have took lot less time.
You found your own way of doing the pin swaps. However, yours would be slightly different i would imagine as you are installing the LCI Lights, and you can modify some wires at the plug.
Keep us posted on your projects. Good luck.
I just finished replacing my brake flexi hose, from standard to HEL braided. Took me 2 days.
The front left, was seized rotten. I cut the line, tried to add a socket still no go. Had to cut the hardline. Rang BMW they said that the hard line costs £60, and 7 to 10 days.
Got copper brake tubing 3/16". Brought union jacks 10x1mm.
Brought a flaring tool, and then had to buy another flaring too. Brought pipe bending tool. I recommend pipe bending pliers. Then had to work out what type of flare BMW brakes have.
Just so anyone doesnt know, BMW or European cars will have DIN flared brake lines also known as bubble flare.
Completed a 1 hour job in 2 days lool. The joys of working on cars
#42
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Thread Starter
Join Date: Dec 2021
Location: Poland
Posts: 31
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My Ride: '04 E60 530d
Model Year: 2004
Engine: M57 218HP
I bet next time I could do it in 6
The most painstaking part was finding the PT CAN splice. Removing the carpet and the side trim. Those wires defo dont have slack. Hence why i recommended having spare wire. I soldered them using a rubbish gas soldering iron. And used a heatproof mat, to protect other wires. If i had a garage or a drive, it would have took lot less time.
Thanks! Next one's most likely gonna be a heated steering wheel or ACC if I can find parts for cheap and the end-goal is to retrofit AS/DD (but that's gonna be a hell of a job)
I just finished replacing my brake flexi hose, from standard to HEL braided. Took me 2 days.
The front left, was seized rotten. I cut the line, tried to add a socket still no go. Had to cut the hardline. Rang BMW they said that the hard line costs £60, and 7 to 10 days.
Got copper brake tubing 3/16". Brought union jacks 10x1mm.
Brought a flaring tool, and then had to buy another flaring too. Brought pipe bending tool. I recommend pipe bending pliers. Then had to work out what type of flare BMW brakes have.
The front left, was seized rotten. I cut the line, tried to add a socket still no go. Had to cut the hardline. Rang BMW they said that the hard line costs £60, and 7 to 10 days.
Got copper brake tubing 3/16". Brought union jacks 10x1mm.
Brought a flaring tool, and then had to buy another flaring too. Brought pipe bending tool. I recommend pipe bending pliers. Then had to work out what type of flare BMW brakes have.
Last year I had all of the rear brake lines replaced because they were pretty corroded. Fronts are still OK though.
Word
#43
New Members
Happy to inform that I have now completed this retrofit and
EVERYTHING WORKS
Thanks a lot @smartshah for all your help, I would have had a much more difficult time figuring everything out.
I went with the chart/table from my last post and everything just worked so I'd say for pre-03/05 E60s this is the best/least invasive way to retrofit AHL. Also the pin swapping in the LM2 was minimal (just AEs, ground(s) and that's it)
Splicing/soldering into PT-CAN was kinda tricky as there was virtually no slack in the wires anywhere. I had to cut short (2-3 cm) extensions from spare wire and solder into them. After heatshrink it almost looks like a factory splice.
AHL is much better than I imagined, it reacts so fast and the light is just where needed. I highly recommend setting AHL2_ENABLE to aktiv, this will make your driver side headlight look funky when stationary but that's as designed.
This will enable AHL2 / Variable Light Distribution, which is like a level above "normal" AHL
More about how it works (a very good read): BMW Geek: BMW AHL2 / Variable Light Distribution
Overall this mod took me about 12h in total (incl installing LCI front and tail lights) and was so worth it it's unbelievable. My experience in such work is very limited so I think it would take half that for someone who's familiar with working on cars.
Now onto another project
EVERYTHING WORKS
Thanks a lot @smartshah for all your help, I would have had a much more difficult time figuring everything out.
I went with the chart/table from my last post and everything just worked so I'd say for pre-03/05 E60s this is the best/least invasive way to retrofit AHL. Also the pin swapping in the LM2 was minimal (just AEs, ground(s) and that's it)
Splicing/soldering into PT-CAN was kinda tricky as there was virtually no slack in the wires anywhere. I had to cut short (2-3 cm) extensions from spare wire and solder into them. After heatshrink it almost looks like a factory splice.
AHL is much better than I imagined, it reacts so fast and the light is just where needed. I highly recommend setting AHL2_ENABLE to aktiv, this will make your driver side headlight look funky when stationary but that's as designed.
This will enable AHL2 / Variable Light Distribution, which is like a level above "normal" AHL
More about how it works (a very good read): BMW Geek: BMW AHL2 / Variable Light Distribution
Overall this mod took me about 12h in total (incl installing LCI front and tail lights) and was so worth it it's unbelievable. My experience in such work is very limited so I think it would take half that for someone who's familiar with working on cars.
Now onto another project
I coded the AHL2 functionality. Last time i did this, it would send the driver side beam high to the right. Which of course is very dangerous. Anyhow.
i code this to enabled and it does light up the road better. I reckon OSRAM Night Breaker bulbs will be better. But i believe it is because of the projector lens on these cars that are way too hazy. With my X5 the lights are much sharper and brighter.
#44
New Members
@smartshah
that makes sense! Is the pin 5 for PT-CAN the only one that needs to be added to LM socket?
In the thread you posted the OP moved a lot of wires from AHL module to LM2.
What about the connection between LM and the headlamps, will my wiring have all necessary wires to cover all 11 pins or will I also need to route new wire(s) to lamps themselves?
that makes sense! Is the pin 5 for PT-CAN the only one that needs to be added to LM socket?
In the thread you posted the OP moved a lot of wires from AHL module to LM2.
What about the connection between LM and the headlamps, will my wiring have all necessary wires to cover all 11 pins or will I also need to route new wire(s) to lamps themselves?
Fa.trc
E60_#0304&LCAD%0354*NA73$205$217$226$229$248$300$3 02$319$339$354$403$430$431$438$441$442$459$473$481 $488$494$502$522$524$534$540$563$590$605$639$645$6 76$693$694$697$785$818$823$845$850$853$876$925$992 +NAUX+K633+A090
Really would appreciate your help, I only wanted AE daytime but could care now honestly.
#45
New Members
is there a retrofit kit for the 12 wires for lm2 from lm1 with AHL? I coded lm2 without the rewire and now i get a butt load of codes. So my question is should I go back to lm1 coding, (which I forget now what I changed) or continue to lm2. It's already reading lm2-e6x.
Fa.trc
E60_#0304&LCAD%0354*NA73$205$217$226$229$248$300$3 02$319$339$354$403$430$431$438$441$442$459$473$481 $488$494$502$522$524$534$540$563$590$605$639$645$6 76$693$694$697$785$818$823$845$850$853$876$925$992 +NAUX+K633+A090
Really would appreciate your help, I only wanted AE daytime but could care now honestly.
Fa.trc
E60_#0304&LCAD%0354*NA73$205$217$226$229$248$300$3 02$319$339$354$403$430$431$438$441$442$459$473$481 $488$494$502$522$524$534$540$563$590$605$639$645$6 76$693$694$697$785$818$823$845$850$853$876$925$992 +NAUX+K633+A090
Really would appreciate your help, I only wanted AE daytime but could care now honestly.
See this thread.. it serves your purpose
https://5series.net/forums/diy-do-yo...6/#post1612564
#46
New Members
Hello mate
See this thread.. it serves your purpose
https://5series.net/forums/diy-do-yo...6/#post1612564
See this thread.. it serves your purpose
https://5series.net/forums/diy-do-yo...6/#post1612564
#47
New Members
Hello mate
See this thread.. it serves your purpose
https://5series.net/forums/diy-do-yo...6/#post1612564
See this thread.. it serves your purpose
https://5series.net/forums/diy-do-yo...6/#post1612564
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