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-   -   High beams a hassle on 2006 525xi (https://5series.net/forums/e60-discussion-2/high-beams-hassle-2006-525xi-149223/)

Aboom 01-03-2019 07:24 PM

High beams a hassle on 2006 525xi
 
Hello everyone,
I have had this ongoing issue with my high beams since I bought this vehicle last summer. Pushing the lever forward illuminates the high beam icon on the dash and nothing more. When I pull back on the lever the same icon illuminates and I get high beams. The problem is, to keep the high beams on, I have to continue holding the lever back.

In case this might be helpful to know, the car has been wrecked in the front prior to my purchasing it. Also, there is quite a bit of moisture in the driver side headlight. By all appearances it looks good but perhaps something was wired wrong or improperly installed to be causing me to have to hold back the lever to keep the high beams activated?

Any guidance is appreciated. As you can imagine it gets annoying to have to hold the lever back. I have even wedged a piece of foam between the dash and the lever for long trips!

jtbgonesailing 01-04-2019 10:14 AM

Well to begin with, the headlight assembly has in essence 2 headlights contained within the headlight assembly. The innermost light is the flash to pass that is actuated by pulling back on the stalk. The outermost light is your headlight. Most US spec cars are fitted with bi-Xeon headlights. The one light performs both high and low beam functions. When you push the stalk forward, a shutter is pulled down within the light assembly, allowing the full intensity of the Xeon bulb to be used. When you pullback on the stalk, the shutter is once agiain released and returns to cutoff 1/2 of the beam that is reflected out of the light assembly. Oversimplification of the operation, but I trust you get the point.

FormerE30Owner 01-04-2019 12:12 PM


Originally Posted by Aboom (Post 1598246)
Hello everyone,
I have had this ongoing issue with my high beams since I bought this vehicle last summer. Pushing the lever forward illuminates the high beam icon on the dash and nothing more. When I pull back on the lever the same icon illuminates and I get high beams. The problem is, to keep the high beams on, I have to continue holding the lever back.

In case this might be helpful to know, the car has been wrecked in the front prior to my purchasing it. Also, there is quite a bit of moisture in the driver side headlight. By all appearances it looks good but perhaps something was wired wrong or improperly installed to be causing me to have to hold back the lever to keep the high beams activated?

Any guidance is appreciated. As you can imagine it gets annoying to have to hold the lever back. I have even wedged a piece of foam between the dash and the lever for long trips!

How do you know that the high beam is on when you pull on the lever? Pulling on the lever only activates the inner beams which are not always the high beams but the "flash to pass beams", depending on the setup for the hi-low for the outer beams. Perhaps the hi-lows on the outer beams is not functional.
Also, do you really have a V6?

audiophool 01-05-2019 08:28 AM

^ if it's anything like my E53s, pre-LCI E60s may have a halogen inner lamp that's the "flash to pass", and have a shutter on the outer HID lamp that pops up for true high beams. I can't say for sure as mine's a LCI model that uses HID for "flash to pass" as well as high beam.

FormerE30Owner 01-05-2019 11:17 AM


Originally Posted by audiophool (Post 1598273)
^ if it's anything like my E53s, pre-LCI E60s may have a halogen inner lamp that's the "flash to pass", and have a shutter on the outer HID lamp that pops up for true high beams. I can't say for sure as mine's a LCI model that uses HID for "flash to pass" as well as high beam.

Also, pre-LCI E60s use the inner beams for DRL, at 1/2 voltage and they become "flash to pass" at normal voltage. That's what I have on my 2005 E60. BTW, when using the "flash to pass" the high beam indicator on the dash does light up!. I believe that the OP high's (which are probably HIDs) don't work, i.e. the shutters don't rise in the bi-zenons.

Aboom 01-05-2019 11:33 PM


Originally Posted by FormerE30Owner (Post 1598256)
How do you know that the high beam is on when you pull on the lever? Pulling on the lever only activates the inner beams which are not always the high beams but the "flash to pass beams", depending on the setup for the hi-low for the outer beams. Perhaps the hi-lows on the outer beams is not functional.
Also, do you really have a V6?

I figured that the high beam was on because when I pull back the lever, it's much brighter (and the high beam icon is illuminated). I will have to check it again to determine if the "outer" hi/lows are working. It's a v6. Thanks.

Aboom 01-05-2019 11:40 PM


Originally Posted by jtbgonesailing (Post 1598254)
Well to begin with, the headlight assembly has in essence 2 headlights contained within the headlight assembly. The innermost light is the flash to pass that is actuated by pulling back on the stalk. The outermost light is your headlight. Most US spec cars are fitted with bi-Xeon headlights. The one light performs both high and low beam functions. When you push the stalk forward, a shutter is pulled down within the light assembly, allowing the full intensity of the Xeon bulb to be used. When you pullback on the stalk, the shutter is once agiain released and returns to cutoff 1/2 of the beam that is reflected out of the light assembly. Oversimplification of the operation, but I trust you get the point.

Thanks for the breakdown because I didn't know any of that. I just knew what I described above and while I was unaware of how to get "normal" operation , I DID know what I had was not it!

FormerE30Owner 01-06-2019 06:05 AM


Originally Posted by Aboom (Post 1598286)
I figured that the high beam was on because when I pull back the lever, it's much brighter (and the high beam icon is illuminated). I will have to check it again to determine if the "outer" hi/lows are working. It's a v6. Thanks.

I always check lighting action by having someone use the controls and me observing from the outside of the car the actions or non-actions of the lights I would also check to see if your 6 cylinders are in a V configuration. BMW doesn't make V sixes and I don't think that they ever have.

audiophool 01-06-2019 08:32 AM


Originally Posted by FormerE30Owner (Post 1598289)
I always check lighting action by having someone use the controls and me observing from the outside of the car the actions or non-actions of the lights I would also check to see if your 6 cylinders are in a V configuration. BMW doesn't make V sixes and I don't think that they ever have.

I check lights by pulling up to a shop window, then toggle the various levers and switches to see what's happening. On the LCI, when you steer left or right of center, the inner lamp comes on for the respective side to provide cornering assistance, and the HID swivels to the same side as the cornering lamp that comes on. Nifty stuff.

OP: do yourself a favour and pull up to a shop window and watch what the lights do when you pull/push the switch.

Aboom 01-06-2019 09:16 AM


Originally Posted by audiophool (Post 1598294)
I check lights by pulling up to a shop window, then toggle the various levers and switches to see what's happening. On the LCI, when you steer left or right of center, the inner lamp comes on for the respective side to provide cornering assistance, and the HID swivels to the same side as the cornering lamp that comes on. Nifty stuff.

OP: do yourself a favour and pull up to a shop window and watch what the lights do when you pull/push the switch.

Great minds think alike..lol
ty

Aboom 01-06-2019 07:04 PM

I re-checked the headlights using the local restaurant's large front windows and first thing I confirmed was that the drivers side light is less bright than the passenger side. I had noticed earlier that, with the hood up, the housing was quite different on the passenger side. With other non-bmw's I have owned, they were at least similar in appearance. I wonder if that's normal for bmw''s? I suspect the passenger side is newer because of the wreck.

Otherwise, with the headlights on "auto," the lights "on" were the outside lights. When I pushed the lever, the inside lights were barely illuminated and the outside lights remained on. When i pull back on the lever once, the inside lights go out and outside lights stay on. When I release and pull back again the inside lights are illuminated (as long as i keep holding the lever back) and the outside lights stay on throughout.

Relating to what I was saying in the first paragraph, earlier today on the drivers side headlight, I pulled the large rubber "cap" off the inside light and then the smaller plastic cap off the outer light as well which took care of the moisture inside. I noted the difference on the passenger side headlight was that there are two large plastic caps to access the outer and inner lights each. No moisture on that side.
Thoughts?
Ty!

jtbgonesailing 01-06-2019 08:15 PM

Sounds like you have a set of mismatched headlight units. Appears you have bi-Xeon on the right and halogen on the left. Run a vin decoder to confirm what you should have.

vin decoder: bimmer.work : VIN Decoder for BMW

Here is a e60 document that will provide you a general overview. Pay particular attention to the headlight segment. There is a decent functional layout of both bi-Xeon and halogen units.
https://www.bimmerfest.com/forums/at...2&d=1526135469

This final link covers BMW shop repair and overview as prepared by BMW technical services.
https://www.newtis.info/tisv2/a/en/

And a BMW parts number lookup link.
realoem.com

I have a BMW training document covering adaptive headlights that I can't find tonight. I'll post up when I find it.

Good luck.

Aboom 01-06-2019 10:02 PM


Originally Posted by FormerE30Owner (Post 1598289)
I always check lighting action by having someone use the controls and me observing from the outside of the car the actions or non-actions of the lights I would also check to see if your 6 cylinders are in a V configuration. BMW doesn't make V sixes and I don't think that they ever have.

I just caught this! My mistake as the last 2 vehicles I had were v6's. The last one which I still have was my exclusive driver the last 15 yrs. Old habits die hard :)

Aboom 01-06-2019 10:04 PM


Originally Posted by jtbgonesailing (Post 1598304)
Sounds like you have a set of mismatched headlight units. Appears you have bi-Xeon on the right and halogen on the left. Run a vin decoder to confirm what you should have.

vin decoder: bimmer.work : VIN Decoder for BMW

Here is a e60 document that will provide you a general overview. Pay particular attention to the headlight segment. There is a decent functional layout of both bi-Xeon and halogen units.
https://www.bimmerfest.com/forums/at...2&d=1526135469

This final link covers BMW shop repair and overview as prepared by BMW technical services.
https://www.newtis.info/tisv2/a/en/

And a BMW parts number lookup link.
realoem.com

I have a BMW training document covering adaptive headlights that I can't find tonight. I'll post up when I find it.

Good luck.

Great information. I have the day off tomorrow so I will spend some time on this. Thanks!

FormerE30Owner 01-07-2019 06:42 AM


Originally Posted by Aboom (Post 1598305)
I just caught this! My mistake as the last 2 vehicles I had were v6's. The last one which I still have was my exclusive driver the last 15 yrs. Old habits die hard :)

All is well in "Bimmerland". It seems like we have also resolved the "hi-low" mystery.


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