E60 Discussion Anything and everything to do with the E60 5 Series. All are welcome!

525d LCI compared to 530d LCI

Thread Tools
 
Search this Thread
 
Old 10-21-2008, 05:07 AM
  #1  
Senior Members
Thread Starter
 
525d MSport's Avatar
 
Join Date: Sep 2007
Location: UK
Posts: 465
Likes: 0
Received 0 Likes on 0 Posts
Default

You can see for yourself what the differences are.

When the LCI 525d came out there was a lot of speculation that the difference between it and the 530d was just software. This is not so.

The 2993cc engines are NOT the same but many items are.

The turbo IS the same, so too are the camshafts.

The 530d has larger intake valves (27.4mm Vs 25.9mm) and has a vacuum controlled intake manifold.

Kills that myth...

Regards,
Old 10-21-2008, 08:41 AM
  #2  
Senior Members
 
Palmo's Avatar
 
Join Date: Mar 2007
Location: Manchester, UK
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
My Ride: E60 525d M-Sport Saloon M57N2 3.0d LCI EXTERIOR: Jet Black, ///M-Aerodynamic Bodystyling, ///M-Rear Spoiler, De-badged, Gradual Tint Windscreen, ///M-Double Spoke 172M 19" Alloy Wheels (with non-run flats & space saver spare wheel) & ///M-Sports Suspension; INTERIOR: ///M-Steering Wheel, Black Dakota Leather Heated Sports Seats with Electric Lumbar Supports, Brushed Aluminium Interior Trim & Anthracite Headlining.
Default

Originally Posted by 525d MSport' post='698754' date='Oct 21 2008, 02:07 PM
You can see for yourself what the differences are.

When the LCI 525d came out there was a lot of speculation that the difference between it and the 530d was just software. This is not so.

The 2993cc engines are NOT the same but many items are.

The turbo IS the same, so too are the camshafts.

The 530d has larger intake valves (27.4mm Vs 25.9mm) and has a vacuum controlled intake manifold.

Kills that myth...

Regards,
Good find - you may recall this is something I've always been interested to know for sure. Didn't realise RealOEM had been updated - I will take a look - Cheers!
Old 10-21-2008, 09:05 AM
  #3  
Senior Members
Thread Starter
 
525d MSport's Avatar
 
Join Date: Sep 2007
Location: UK
Posts: 465
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Palmo' post='698912' date='Oct 21 2008, 05:41 PM
Good find - you may recall this is something I've always been interested to know for sure. Didn't realise RealOEM had been updated - I will take a look - Cheers!
Yes, I stumbled on the update by chance.

Not the answer we were looking for perhaps, but it does confirm what I read on a 3 Series forum recently.

The auto box is different as well rated at 400Nm rather than the 600Nm of the one fitted to the 530d (and 535d). It is actually the same one as fitted to the 535i which has the same stock torque (400Nm = 295ftlbs).

Regards,
Old 10-21-2008, 09:18 AM
  #4  
Senior Members
 
Palmo's Avatar
 
Join Date: Mar 2007
Location: Manchester, UK
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
My Ride: E60 525d M-Sport Saloon M57N2 3.0d LCI EXTERIOR: Jet Black, ///M-Aerodynamic Bodystyling, ///M-Rear Spoiler, De-badged, Gradual Tint Windscreen, ///M-Double Spoke 172M 19" Alloy Wheels (with non-run flats & space saver spare wheel) & ///M-Sports Suspension; INTERIOR: ///M-Steering Wheel, Black Dakota Leather Heated Sports Seats with Electric Lumbar Supports, Brushed Aluminium Interior Trim & Anthracite Headlining.
Default

Originally Posted by 525d MSport' post='698936' date='Oct 21 2008, 06:05 PM
Yes, I stumbled on the update by chance.

Not the answer we were looking for perhaps, but it does confirm what I read on a 3 Series forum recently.

The auto box is different as well rated at 400Nm rather than the 600Nm of the one fitted to the 530d (and 535d). It is actually the same one as fitted to the 535i which has the same stock torque (400Nm = 295ftlbs).

Regards,
I have just been looking and see what you are referring to. The engine block is the same though and pistons etc, so it's mainly the cylinder head (larger intake valve seats on 530d) but that isn't anything major I wouldn't have thought. The turbo being the same will help explain why the 525d has the potential to be remapped by some companies to virtually the same as the 530d.

I've just been reading about you SAT Retrofit - sounds great. Pity I went with the manual gearbox. Part of me really wishes I went for the auto, while the other part really loves the manual. May go for Auto next time!

Noticed that you say the Auto Gearbox is also different between the 525d & 530d. The Manual Gearbox is however the same on the two.
Old 10-21-2008, 11:13 AM
  #5  
Contributors
 
xBMWx's Avatar
 
Join Date: Feb 2006
Location: UK
Posts: 4,186
Likes: 0
Received 2 Likes on 2 Posts
My Ride: Jan 2006 E63 650i Sport . Options: Sport version (includes: sport-seats, sport-suspension, M-Sport steering wheel, Anthracite headliner, Shaddow Line), Saphire Black, Black Dakota Leather, Anthracite Maple Wood trim, Steptronic Auto, Xenons, NAV-Professional with Voice Control, TV, CD-Changer, Bluetooth, Logic7, Head-up Display, Comfort Access, Seat Heating front, Auto Dimming & Folding Mirrors, Extended Auto Air Conditioning, PDC. . Mods: Spacers 5mm front & 15mm rear . Wheels: 20" Alpina Softline (Classic) with Dunlop Sport Maxx non-RFT (255/35/20 & 285/30/20)
Default

Originally Posted by 525d MSport' post='698936' date='Oct 21 2008, 07:05 PM
Yes, I stumbled on the update by chance.

Not the answer we were looking for perhaps, but it does confirm what I read on a 3 Series forum recently.

The auto box is different as well rated at 400Nm rather than the 600Nm of the one fitted to the 530d (and 535d). It is actually the same one as fitted to the 535i which has the same stock torque (400Nm = 295ftlbs).

Regards,
So does that mean anyone remapping the 525d will seriously be putting their auto transmission at risk??

Hartge offers a monster power increase from 197 to 270ish for example. No doubt the NM value also goes from 400 to well above 500nm. Sounds pretty risky to me

Any thoughts??
Old 10-21-2008, 11:21 AM
  #6  
Senior Members
 
Palmo's Avatar
 
Join Date: Mar 2007
Location: Manchester, UK
Posts: 423
Likes: 0
Received 0 Likes on 0 Posts
My Ride: E60 525d M-Sport Saloon M57N2 3.0d LCI EXTERIOR: Jet Black, ///M-Aerodynamic Bodystyling, ///M-Rear Spoiler, De-badged, Gradual Tint Windscreen, ///M-Double Spoke 172M 19" Alloy Wheels (with non-run flats & space saver spare wheel) & ///M-Sports Suspension; INTERIOR: ///M-Steering Wheel, Black Dakota Leather Heated Sports Seats with Electric Lumbar Supports, Brushed Aluminium Interior Trim & Anthracite Headlining.
Default

Originally Posted by xBMWx' post='699121' date='Oct 21 2008, 08:13 PM
So does that mean anyone remapping the 525d will seriously be putting their auto transmission at risk??

Hartge offers a monster power increase from 197 to 270ish for example. No doubt the NM value also goes from 400 to well above 500nm. Sounds pretty risky to me

Any thoughts??
Hhhhhmmmmmmm! Certainly something to think about. Wonder if the tuning companies are aware of this?

Wonder what the manual gearbox is rated to?
Old 10-22-2008, 07:24 AM
  #7  
Senior Members
 
E60Sim's Avatar
 
Join Date: Jun 2004
Location: Copenhagen, Denmark
Posts: 1,229
Likes: 0
Received 0 Likes on 0 Posts
Default

I know that the E39 530dA had a auto transmission, which was limited to 390NM. Some owners who did a remapping, really got in trouble later on, since the auto transmission couldn't deal with the high torque.

The X5 (E53) 3.0dA had the same problem.

Old 10-22-2008, 07:39 AM
  #8  
Contributors
 
Ricracing's Avatar
 
Join Date: Jul 2005
Location: Helsinki, Finland
Posts: 7,790
Likes: 0
Received 0 Likes on 0 Posts
My Ride: My ex-ride: EU '08 LCI 520dA. Space Grey, Sport Seats in Black Leather/Fabric Anthracite, Sport Steering Wheel, A/C with Extended Features, Hi-Fi Speakers, Cup Holders, Cruise with Braking function, Folding Rear Seats, Xenons, Park Distance Control.
Default

Originally Posted by 525d MSport' post='698754' date='Oct 21 2008, 04:07 PM
When the LCI 525d came out there was a lot of speculation that the difference between it and the 530d was just software. This is not so.

The 2993cc engines are NOT the same but many items are.

The turbo IS the same, so too are the camshafts.

The 530d has larger intake valves (27.4mm Vs 25.9mm) and has a vacuum controlled intake manifold.
Nor are 525i vs. 530i.

Nor 530d vs. 535d.

But there are only two 3.0 l aluminum engine blocks for the new E60/61/63/64's.
Gasoline (525i, 528i, x30i and x35i) and diesel (525d, x30d and x35d).

The new x30d F01 and E90/91 diesel engine block is brand new.

All these engines have different engine tops, electronics and turbos etc.
Old 10-24-2008, 05:09 AM
  #9  
Senior Members
Thread Starter
 
525d MSport's Avatar
 
Join Date: Sep 2007
Location: UK
Posts: 465
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by xBMWx' post='699121' date='Oct 21 2008, 08:13 PM
So does that mean anyone remapping the 525d will seriously be putting their auto transmission at risk??

Hartge offers a monster power increase from 197 to 270ish for example. No doubt the NM value also goes from 400 to well above 500nm. Sounds pretty risky to me

Any thoughts??
Yes, I have been looking at this recently and doing some comparisons.

The auto box in the 520d, 525d and 535i are all rated at 400Nm. The 525d and 535i engines are both rated at 400Nm as standard. The auto box in the 530d and 535d is rated at 600Nm and the 535d is rated at 580Nm as standard. The 520d engine is rated at 350Nm.

Remaps of 525d and 535i add about 80-120Nm whilst a remap of the 535d will add about 70-100Nm.

Thus where you rempa, the 525d and 535i gearbox rating is being exceeded by more than that of the remapped 535d. However from what I have read, it is the form of the delivery which can do more damage than the out right numbers.

Hartge don't list the 271hp/591Nm option on their website any more but ESS still list one for 280hp/600Nm but with the caveat that this is only for a manual box. Their phase 1 remap is marketted as 550Nm.

Elsewhere, I have read that the gearbox has a 20% safety factor. Frankly it must have some factor as BMW wouldn't put a 400Nm gearbox on a car rated at 400Nm! My hunch is that you wouldn't want to go much higher than 500Nm on the 525d. In real terms, this is probably the limit of a sensible remap anyway.

Based on this, the 520d and 530d are the ones with the most safety factor in their drive trains.

I for one would have been happier remapping if the 525d had the stronger 'box, but there it doesn't always work out that way!

Regards,

David.
Old 10-24-2008, 11:59 AM
  #10  
Members
 
Jambers's Avatar
 
Join Date: Aug 2008
Posts: 143
Likes: 0
Received 0 Likes on 0 Posts
Default

Intake manifold- LCI 525d - http://www.realoem.com/bmw/showparts.do?mo...hg=11&fg=40 - E60N 525d INTAKE MANIFOLD- WITHOUT FLAP CONTROL

Intake Manifold pre LCI 530d - http://www.realoem.com/bmw/showparts.do?mo...hg=11&fg=40 - E60 530d INTAKE MANIFOLD- VACUUM-CONTROLLED - part is: 01 INTAKE MANIFOLD WITH FLAP CONTROL

Spot the difference in the naming conventions...

Does this mean no swirl flaps????? Or am I hoping...??? Or is it to do with the Vacuum hose and connectors? Anyone know? Has anyone dared to take the inlet manifold apart to check on the LCI's - especially the 525d????

Here is the E39

530d Auto (2001) -http://www.realoem.com/bmw/showparts.do?model=DL82&mospid=47545&btnr=11_2837& hg=11&fg=40 - E39 530d INTAKE MANIFOLD AGR WITH FLAP CONTROL


Quick Reply: 525d LCI compared to 530d LCI



All times are GMT -8. The time now is 03:26 AM.