Tailgate wiring harness replacement??
#261
Senior Members
I finally have all the wiring fixed on my tailgate. The rear window switch also needed to be replaced, but now I can open and close the window without any problems.
Also, I had to replace the suppression filter in order to get my center brake light to work. When the wires broke, they shorted, most likely overloading the circuit.
Also, I had to replace the suppression filter in order to get my center brake light to work. When the wires broke, they shorted, most likely overloading the circuit.
Why did you use the non-insulated connector instead of the insulated version?
I see that with the heat shrink you can cover/protect further, a longer section but that could have been placed over the insulated version too - maybe?
I know nothing about wiring except that connections need to be clean, secure, and then protected.
How was the factory wire gauge determined?
#262
New Members
Join Date: Feb 2014
Location: California
Posts: 37
Likes: 0
Received 0 Likes
on
0 Posts
My Ride: 530xit
- I've seen the insulation come off of a connector before. Then, you need to either add heat shrink or electrical tape to insulate it.
- The non-insulated connectors are smaller than the insulated ones. Once you put the heat shrink over it, it looks much cleaner.
- You have a better visual of the crimp with non-insulated connectors, to make sure it looks good and secure.
#263
Senior Members
Thanks. Very good reasons. Did you add any extra length? I suppose it may not be necessary but I was thinking more length could help in better routing so it doesn't happen again in 5 years.
That's how I'll do it when I've finally had enough of seeing the lamp fault and being required to use either the interior button or key fob for trunk release.
That's how I'll do it when I've finally had enough of seeing the lamp fault and being required to use either the interior button or key fob for trunk release.
#264
New Members
Join Date: Feb 2014
Location: California
Posts: 37
Likes: 0
Received 0 Likes
on
0 Posts
My Ride: 530xit
I added about 12" of length to each wire. That's probably a bit much, but I wanted to make sure there was enough for everything to move freely without binding.
#265
Senior Members
How long did it take you to do it? Unless you were already very familiar with wiring and removal of interior panels, how long do you think the full job should take?
My dealer quoted about $700 to do this "repair" approach instead of just replacing the whole loom with expensive parts nearly doubling the cost. Considering the "repair" job would be minimal materials costs, that $700 is all labor.
I plan to do it myself but am just curious if the dealer quote seems on track with the time required. Keeping in mind they ought to be more efficient with removing panels and having the wiring and such on hand already.
My dealer quoted about $700 to do this "repair" approach instead of just replacing the whole loom with expensive parts nearly doubling the cost. Considering the "repair" job would be minimal materials costs, that $700 is all labor.
I plan to do it myself but am just curious if the dealer quote seems on track with the time required. Keeping in mind they ought to be more efficient with removing panels and having the wiring and such on hand already.
#267
Senior Members
wonderful opinion but looking for facts such as total time people have needed.
I installed my sway bars and oil catch can which were pretty direct but time consuming in some ways. Still very worth the DIY even if just to become more familiar with the vehicle.
I installed my sway bars and oil catch can which were pretty direct but time consuming in some ways. Still very worth the DIY even if just to become more familiar with the vehicle.
#268
New Members
Join Date: Aug 2014
Location: Bucks
Posts: 3
Likes: 0
Received 0 Likes
on
0 Posts
My Ride: E61 Touring
E61 wiring loom replacement.
Just read this thread with dismay. My 2010 E61 is in Sytner Maidenhead now. Same issues, failed number plate lights, right fog and reversing lights, centre brake light and failed boot handle. £1000 plus VAT for new loom (and this after being charged £600 earlier this year for wiring repairs on the left hand side impacting the rear de-mister). Arghhhhhhhhh Sytner said they will "talk" to BMW but not hopeful. This car is not five years old yet. Surely there is something wrong in the way these parts are fitted.
Last edited by Jax of Marlow; 08-20-2014 at 11:37 AM.
#269
New Members
Join Date: Nov 2013
Location: West Midlands
Posts: 8
Likes: 0
Received 0 Likes
on
0 Posts
My Ride: 5 series touring (E61)
I started the work on this myself yesterday. From what I gather, my problem is on the right hinge on the left side of the boot, It was all going swimmingly using the guides posted in here until I got to the actual removal of the loom. I couldn't get the loom free of the black hinge thingy. How do you split them open? Also, to remove the loom, do you just cut the wires that are attached to the connector at the end? I couldn't see how I could remove the loom without cutting it away from the connector.
#270
New Members
Join Date: Nov 2013
Location: West Midlands
Posts: 8
Likes: 0
Received 0 Likes
on
0 Posts
My Ride: 5 series touring (E61)
I started the work on this myself yesterday. From what I gather, my problem is on the right hinge on the left side of the boot, It was all going swimmingly using the guides posted in here until I got to the actual removal of the loom. I couldn't get the loom free of the black hinge thingy. How do you split them open? Also, to remove the loom, do you just cut the wires that are attached to the connector at the end? I couldn't see how I could remove the loom without cutting it away from the connector.