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2004 BMW 545i limp mode when cold after transmission service

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Old 12-01-2016, 01:33 PM
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Default 2004 BMW 545i limp mode when cold after transmission service

Hi everyone,
I have a 2004 545i E60- ZF GS19A and recently replaced the transmission pan, bridge seal, sealing sleeve and changed the fluid. Topped off with ZF fluid with the engine running at approx 86 deg f (probably should have waited to 100). Now the car goes into limp mode whenever cold. It won't go into reverse when cold- car thinks its in neutral. Once the car warms up after 20 minutes it can be driven, limp mode sometimes goes away other times will stay unless hard acceleration occurs no issues. What is concerning is that I can smell zf fluid. Not sure where to begin but have several codes. Has anyone encountered this before? Any advice or input would be greatly appreciated. Thanks!

E R R O R M E M O R Y
---------------------------------------
Date: 01.12.2016 19:14:44
ECU: GS19A
JobStatus: OKAY
Variant: GS19A
-------------------------------------------------------------
RESULT: 3 error in error memory !
-------------------------------------------------------------
4F81 Ratiocontrol-Clutch A
P17E1 Ratio Monitoring Clutch A
P17E1 Ratio Monitoring Clutch A
Error counter: 5
Logistic counter: 40
1. Umweltsatz
Mileage 124864 km
actual engine torque 4.00 Nm
Gearbox Oil Temperature 11.00 degrees C
Output Speed 0.00 rpm
Turbine speed (rpm) 704.00 rpm
2. Umweltsatz
Mileage 124864 km
actual engine torque 68.00 Nm
Gearbox Oil Temperature 18.00 degrees C
Output Speed 0.00 rpm
Turbine speed (rpm) 960.00 rpm
3. Umweltsatz
Mileage 124928 km
actual engine torque 68.00 Nm
Gearbox Oil Temperature 15.00 degrees C
Output Speed 192.00 rpm
Turbine speed (rpm) 672.00 rpm
Plausibility
Test conditions not yet fulfilled
Error present now and already stored
Error would cause a warning lamp to light up
Error code: 4F 81 F8 17 E1 17 E1 05 28 3C F8 1A 33 00 16 3C
F8 2A 3A 00 1E 3D 00 2A 37 06 15
-------------------------------------------------------------
4F97 Ratiocontrol-Clutch B-D
P17F6 Ratio Monitoring Clutch B and D
Error counter: 2
Logistic counter: 40
1. Umweltsatz
Mileage 124864 km
actual engine torque 4.00 Nm
Gearbox Oil Temperature 17.00 degrees C
Output Speed 0.00 rpm
Turbine speed (rpm) 640.00 rpm
2. Umweltsatz
Mileage 124904 km
actual engine torque 20.00 Nm
Gearbox Oil Temperature 9.00 degrees C
Output Speed 0.00 rpm
Turbine speed (rpm) 768.00 rpm
Plausibility
Test conditions not yet fulfilled
Error not present now, but already stored
Error would cause a warning lamp to light up
Error code: 4F 97 B8 17 F6 00 00 02 28 3C F8 1A 39 00 14 3C
FD 1E 31 00 18 00 00 00 00 00 00
-------------------------------------------------------------
4F84 Ratiocontrol-Clutch D
P17E4 Ratio Monitoring Clutch D
Error counter: 2
Logistic counter: 40
1. Umweltsatz
Mileage 124864 km
actual engine torque 12.00 Nm
Gearbox Oil Temperature 17.00 degrees C
Output Speed 0.00 rpm
Turbine speed (rpm) 800.00 rpm
2. Umweltsatz
Mileage 124904 km
actual engine torque 44.00 Nm
Gearbox Oil Temperature 10.00 degrees C
Output Speed 0.00 rpm
Turbine speed (rpm) 640.00 rpm
Plausibility
Test conditions not yet fulfilled
Error not present now, but already stored
Error would cause a warning lamp to light up
Error code: 4F 84 B8 17 E4 00 00 02 28 3C F8 1C 39 00 19 3C
FD 24 32 00 14 00 00 00 00 00 00
================================================== ===========

Last edited by IYAOYAS; 12-01-2016 at 06:20 PM. Reason: codes
Old 12-01-2016, 06:42 PM
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check to make sure the cable and sealing sleeve is 100% seated. This will cause the issue you're having. Did you do the refill procedure right and reset transmission values. One or a combination is your issue if you did the install correctly.
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