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DIY ZF 6HP19Z Transmission Drain & Refill

Old 10-07-2014, 08:38 AM
  #331  
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a few minor changes and the drain plug will be available
Old 10-30-2014, 12:52 AM
  #332  
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Originally Posted by gcalo
So today I drained and refilled the tranny again with Motorcraft Mercon SP.

To my surprise, only 4 - 4.2 pints actually came out! Four (4) pints went in. The pan holds about a pint to pint and 1/2. So you'll never see 5 1/2 going in unless you get all the pan residual out.

Next drain I'll either lower the front to allow more to drain, or I will use a suction pump to pull it out.

Also of surprise was that the fluid was dark after 169 miles since 1st flush.

It was not stinky as was that which came out on the 1st drain nor was it as dirty as the original. However, it was dark.

So I do not think that the statement of 90% replacement with a second flush is completely accurate!

The torque converter holds at least 3 pints, and it takes a while to flush that out apparently.
You must mean "quarts" and not "pints," correct?

Originally Posted by gcalo
a few minor changes and the drain plug will be available
What are you doing with the drain plug?

Last edited by txag_530i; 10-30-2014 at 01:13 AM.
Old 10-30-2014, 06:34 AM
  #333  
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Yes that is quarts and not pints.

Not paying attention lately.

Appreciate the notice

The rear end drain plug needs a few minor changes but have so much product in development I am a bit behind.

It is 97% done though.
Old 10-30-2014, 12:33 PM
  #334  
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Kudos again to the OP for this DIY.

I've decided to use Mercon SP. The thread linked below shows a report done by Blackstone Labs that confirms that Mercon SP is the same fluid as Lifeguard 6. That's the kind of scientific evidence for which I've been looking.

Automatic Transmission Fluid (ZFLifegaurd6=Ford Mercon SP) - Bimmerfest - BMW Forums
Old 10-30-2014, 12:40 PM
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I have about 1,000 miles on 2nd drain of Mercon SP and about to drain for a 3rd and final time this W/E.

The Mercon works great, and the tranny has been shifting beautifully.

Way to go. Do it with Mercon SP.
Old 07-24-2015, 06:04 PM
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I did my 2010 528Xi today at 69 200 miles. Drained 4 qt and added 4 qt, at 38 Celsius using a infrared hand gun from Amazon$14.00. I spend a total of 3 hours because had a hard time removing the front shaft connection to the transfer case in order to access the fill hole. Next time should be much quicker. Total cost of ATF was $28.00, 4 qt of Mercon Sp at local Ford dealer. Will repeat again every 20 to 30 K miles from now on. Old fluid was actually not to bad, not too dark and good order, shifting is the same as before.


FYI
If you are not using Mercon SP you are wasting your money..
Old 08-29-2015, 12:36 PM
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Default Fluid capacity

I have been reading the fluid capacity should be in the region of 6 liters but when I replaced the pan on my car only 3 liters came out and there was no leakage. I put the 3 liters back in but now am very curious why I got such less out compared to others. BAVauto also sold me 6 liters for the car. Would appreciate your insights.
Old 08-29-2015, 02:22 PM
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Originally Posted by ARL
I have been reading the fluid capacity should be in the region of 6 liters but when I replaced the pan on my car only 3 liters came out and there was no leakage. I put the 3 liters back in but now am very curious why I got such less out compared to others. BAVauto also sold me 6 liters for the car. Would appreciate your insights.
Did you drop the transmission oil pan or just open the drain plug? If you don't drop the pan a lot less than 6 liters comes out. Not sure if it is 3 or not, but I wouldn't be surprised.
Old 08-29-2015, 02:32 PM
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I have to say the refill procedure is one pain in the ass. The key is that if you have to stop the fill procedure for any reason (like temperature too high) and turn off the engine, you must put the fill plug back on or all the oil that is tied up in the transmission while the car is running will pour out the fill plug.
Old 08-31-2015, 07:49 PM
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Default Torque converter

Originally Posted by ARL
I have been reading the fluid capacity should be in the region of 6 liters but when I replaced the pan on my car only 3 liters came out and there was no leakage. I put the 3 liters back in but now am very curious why I got such less out compared to others. BAVauto also sold me 6 liters for the car. Would appreciate your insights.
The first time I did my drain and fill I was told you will never get the full amount out due to fluid still being in the torque converter. In order to do 80-90% fluid change you have to do at least two drain and fills. So I read that the best way to do this is to do the first drain and fill, drive approx 500-800 miles then do a second drain and fill. If you have the money and patience you can do it a third time but I don't think it's necessary.

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